Transcript
s r e l i o b
ISO 9001
RL
m a e t s
N E 6 0 7 0 2 1 L R
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steam boilers RL
RL 4.000 with two pumps
ATTSU steam boilers series RL are the result of a long tradition in the boiler manufacturing bringing together simplicity of design and energy efficiency in an extremely robust and reliable equipment. Three-pass steam boilers with totally water water cooled reverse flame furnace of high energy efficiency, low-level contamination and low-cost maintenance. In ATTSU we take care of every single detail from design, construction and finishes of our products which are remarkable in its sector by its safety, reliability and easy handling and access. Different cross-sections of RL model show the design of an ATTSU boiler which is known to be a key reference in the firetube boilers evolution.
ISO 9001
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Standard RL 300 (one pump and right-side control
steam boilers RL
RL 600 (two pumps and left-side control panel)
RL 2000 (two pumps and left-side control panel)
RL steam boilers are manufactured in a range of steam rates from 50 to 5000 kilos per hours hours and standard pressure pressure up to 16 barg and are suitable for a great variety of industrial applications: applications: Chemical Industry Food-processing industry Paper industry Pharmaceutical industry Solar thermal power plants Textile industry As well as a multitude of industrial processes: Air moistening in fermentation processes Curing of concrete in civil works Soil steaming, Steam turbine sealing Sterilization of surgical instruments
Truck mounted RL 600 for outdoor operation
To this purpose ATTSU steam boilers are available in many varied forms and in some cases, in order to avoid the construction of a suitable boiler house, they can be supplied in a containerized boiler room for an outdoor operation, o peration, fully installed and ready for operation and thus avoid any delay for civil works. In the same way, although they are designed and constructed in conformity with the German code TRD and the European Directive 97/23/EC, they can be designed according to ASME, BS, DNV, GOST, JIS and others.
RL boilers on assembly line
Fully containerised RL steam boilers for outdoor operation
ISO 9001
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steam boilers RL Steam production Usable thermal power
caldera de 8 bar
Superpressure furnace Dimensions
100
200
300
40 0
500
600
8 00
1.000
50 3,8 38 33 131
75 5,8 57 49 195
100 7,7 76 66 262
200 15 153 132 524
300 23 229 197 782
400 31 305 263 1.044
500 38 382 329 1.306
600 46 459 395 1.568
800 61 607 522 2.072
1.000 77 758 652 2.588
lts/h
3,6
5,4
7,2
14,3
22
29
36
43
57
72
kg/h
3,3
5,0
6,6
13,2
20
27
33
40
53
66
Nm3/h
3,4
5,1
6,8
13,5
20,3
27
34
40
54
67
kg/h
2,7
4,0
5,3
10,6
16
21
27
32
43
53
0,6 1,5 0,15 1.100 1.400 1.250 400 1.050 915 100 400 1/2" 1/2" 1/2"
0,7 1,5 0,15 1.100 1.600 1.100 400 1.200 915 100 600 1/2" 1/2" 1/2"
0,8 1,5 0,15 1.100 1.850 1.100 400 1.450 915 100 800 3/4" 3/4" 3/4"
1,0 1,5 0,15 1.500 1.800 1.400 400 1.400 1.075 150 800 DN 25 DN 25 DN 25 DN 20
1,2 2,5 0,25 1.500 2.300 1.400 500 1.800 1.075 150 1.100 DN 25 DN 25 DN 25 DN 20
1,4 3,0 0,30 1.500 2.400 1.500 500 1.900 1.250 200 1.100 DN 25 DN 25 DN 25 DN 25 DN 20
1,6 3,5 0,35 1.500 2.800 1.500 600 2.200 1.250 200 1.400 DN 32 DN 25 DN 25 DN 25 DN 25
1,8 4,0 0,40 1.500 3.000 1.500 600 2.400 1.250 200 1.600 DN 32 DN 32 DN 32 DN 25 DN 25
2,2 5,0 0,50 1.700 3.100 1.700 900 2.200 1.550 250 1.400 DN 40 DN 32 DN 32 DN 32 DN 25
2,4 6,0 0,60 1.700 3.500 1.700 900 2.600 1.550 250 1.800 DN 40 DN 40 DN 32 DN 32 DN 32
Tm mbar kPa
mm.
A B **
mm. mm. mm. E mm. F mm. G (throw off firetubes) mm. H V for P = 8 bar 10 bar 12 bar 14 bar 16 bar C
** D **
Exit steam
75
kg/h BHP kW kcal/h x 1.000 Btu/h x 1.000
Gasóleo - Light Oil (8.900 kcal/lt) (10,35 kW/l) Fuel - Heavy Oil (9.600 kcal/kg) (11,16 kW/kg) Fuel consumption * Gas natural 3 (9.200 kcal/Nm ) (10,7 kW/Nm3) Propano - LPG (11.900 kcal/kg) (13,84 kW/kg)
Transport weight
50
RL
Steam boiler model
table of characteristics 1
* Nominal steam output of 8 bar (114 psi) of pressureand feeding water temperature at 103 ºC (217,4ºF) **Varies **V aries according to length of the burner The manufacturer reserves the right to introduce modifications without prior notifications
G
H A
D
ISO 9001
E
F
B
C
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steam boilers RL Steam boiler model Steam production Usable thermal power
Fuel consumption *
RL
1.250 250
1.50 1.500 0
3.000
3.500
4.000
5.000
kg/h BHP kW kcal/h x 1.000 Btu/h x 1.000
1.250 96 949 816 3.239
1.500 115 1.138 979 3.886
1.750 134 1.327 1142 4.534
2.000 153 1.518 1306 5.185
2.500 192 1.897 1632 6.479
3.000 230 2.275 1957 7.769
3.500 268 2.653 2282 9.059
4.000 306 3.032 2608 10.353
5.000 383 3.793 3262 12.950
lts/h
89
107
125
143
178
214
250
285
356
kg/h
83
99
116
132
165
198
231
264
330
Nm3/h
84
101
118
135
169
202
236
264
330
kg/h
66
79
93
106
132
158
185
211
264
Tm
3,0 4,0 0,40 2.000 3.600 1.850 900 2.700 1.650 300 1.850 DN 50 DN 50 DN 40 DN 40 DN 40
3,3 4,5 0,45 2.000 4.100 1.850 900 3.200 1.650 350 2.150 DN 50 DN 50 DN 50 DN 40 DN 40
3,5 5,0 0,5 2.100 4.000 1.950 1.000 3.000 1.750 400 2.050 DN 65 DN 50 DN 50 DN 50 DN 40
4,0 6,0 0,6 2.100 4.200 1.950 1.000 3.200 1.750 400 2.150 DN 65 DN 50 DN 50 DN 50 DN 50
6,0 7,0 0,7 2.400 4.400 2.400 1.000 3.400 2.100 450 2.350 DN 80 DN 65 DN 50 DN 50 DN 50
6,5 8,0 0,8 2.400 5.100 2.400 1.200 3.900 2.100 450 2.800 DN 80 DN 65 DN 65 DN 65 DN 65
Gasóleo - Light Oil (8.900 kcal/lt) (10,35 kW/l) Fuel - Heavy Oil (9.600 kcal/kg) (11,16 kW/kg) Gas natural
1.75 1.750 0 2.000 2 .5 .500
table of characteristics 2
3
(9.200 kcal/Nm ) (10,7 kW/Nm3) Propano - LPG (11.900 kcal/kg) (13,84 kW/kg)
Transport weight
caldera de 8 bar
mbar
Superpressure furnace
kPa
mm.
A
Dimensions
B ** C D E F G H
Exit steam
V
mm. mm. mm. mm. mm. mm. for P = 8 bar 10 bar 12 bar 14 bar 16 bar
**
7,5 9,0 11,0 7,5 9,0 9,0 0,8 0,9 0,9 2.600 2.600 2.900 5.400 5.700 5.850 2.700 2.700 2.900 1.200 1.200 1.350 4.200 4.500 4.500 2.300 2.300 2.500 500 500 550 3.000 3.350 3.350 DN 80 DN 100 DN 100 DN 80 DN 80 DN 100 DN 65 DN 65 DN 80 DN 65 DN 65 DN 80 DN 65 DN 65 DN 65
* Nominal steam output of 8 bar (114 psi) of pressureand feeding water temperature at 103 ºC (217,4ºF) **Varies **V aries according to length of the burner The manufacturer reserves the right to introduce modifications modifications without prior notificat notifications ions
G
H A
D
ISO 9001
E
F
B
C
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steam boilers RL CHIMNEY (carried to exterior)
LSH LC+ LC -
diagram SAFETY VALVE (carried to exterior)
S S E C ” O J R “ P E O T N I L M A E T S
PSV
PS -
AERATION AERATION (carried to exterior)
PSH
PS+
PI
LSL LSLL
LC- : Low Low water water safety safety level LC+: Working water level LI : Level indicator LS : Scope of supply LSH : High water safety level LSL : 1st minimum level of safety safety LSLL : 2nd minimum level of safety safety PI : Pressure gauge PS- : Operation pressure at maximum power PS+ : Maximum operation pressure PSH : Maximum safety pressure PSL : Minimum fuel pressure QS : Salinity water control TCV : Thermostatic valve
LI
PI
Y L ” P G P “ U E S N S I A L G
LS DECALCIFIED WATER
LINE “B”
TDS BLOWDOWN
BOTTOM BLOWDOWN
LINE “E”
LINE “D”
GAS INLET
LEVEL INDICATOR BLOWDOWN
LINE “N”
LS
PI
PI
Y L P P U S ” L L “ I O E T N H I L G I L
GROUP ELECTRICALLY-OPERATED VALVE DOBLE SEALING CONTROL VALVE
PI
PSL S
GAS SUPPLY
Y L ” P G “ P U E S N S I A L G
S
LINE “F”
LIGHT OIL INLET
LS PI
PSL
PI
LIGHT OIL TANK
Y L P P U ” S L “ L I O E T N H I L G I L
LINE “K”
TDS BLOWDOWN
PI
SOFTENER BY-PASS
SALINITY WATER CONTROL
PI SOFTENED WATER
SAMPLES COOLER
AERATION AERATION (carried to exterior)
LINE “B” BOTTOM BLOWDOWN
LINE “D”
QS
T E ” L A N I “ R E E N T I A L W
T E ” L A N “ I R E E N T I A L W
SAMPLES TAKING
ISO 9001
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24 or 72 72 hours unmanned operation RL steam boilers are designed according to the German standard TRD and in compliance with TRD-604 with additional equipment they can operate for 24 or 72 hours periods without permanent supervision.
steam boilers RL
accessories
The standard model is equipped with one vertical feed water pump Grundfos with stainless steel impeller, shaft seal and pump housing and on/off control. As an option the boiler can be supplied with one or two electronic pumps for modulating feeding (Necessary when an economizer is installed)
Automatic TDS blowdown valve with reinforced seats and pneumatic drive.
The handwheel operated gate valves have The standard model is equipped with a stainless steel bellows shaft sealing one PED certified safety valve.com system tanks to which they are practically certificado Ped. maintenance free. The square-dowel level indicators installed by ATTSU have a greater field of view, better leak tightness andeasier maintenance in addition to a safety lock system.
Each boiler is equipped with a burner which can be liquid fuel fired (light oil, animal fat, fat, glycerine, etc.), gas fired (natural (natural gas, propane propane gas, biogas, etc.) ordual fuel fired (liquid and gas), electronic, low Nox, with Oxygen trim, etc
Automatic bottom blowdwon valve, pneumatically actuated. CARACTERÍSTICASELECTRICAS/ ELECTRICALCHARACTERISTICS
III
400
230 010.988
X
15
50 30
090069000
www.attsu.com
Redundant automation systems, two-of-three logic, Ethernet Lonworks, ModBus, Identification which allows at any time ProfiBus, etc. communication devices form part of the optional ATTSU equipment. copies of the technical documentation and a list of spare parts to be obtained.
ISO 9001
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steam boilers RL
Optional accessories
Water treatment plant which consists of a Economizer designed to improve the steam boiler efficiency. A large range of feed water and condensate recovery tank capacities allows satisfying any demand even with boilers from other brands. entirely made out of stainless steel, softener, chemical dosing pump, sampling valves, etc.
Steam Accumulator: it allows one-off steam supplies more than ten times greater than the steam rate of the boiler.
Stainless steel vaporizer designed for application where steam comes into direct contact with food. Suitable also for installations where is required ste am but there are available thermal oil or superheated water boilers.
Stainless steel blowdown vessel with temperature control. Different sizes suitable to meet the complete range of steam boilers from 50 to 20.000 20.00 0 kilos/hour.
Steam distribution header with multiple off-takes and bearing CE marking according to DESP 97/23/EC. Thermal deaerator designed for reduction of Oxygen ( O2 ) content in feed water, suitable for any type of industry, especially for boilers equipped with an economizer or for high working pressure boilers.
ISO 9001
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other boilers
Steam boiler up to 20000 kg/h, series HH Thermal oil boilers up to 10.000.000 kcal/h (11600 kW) series serie s FT
Cogeneration boilers, with economizer, to produce steam, heated or superheated water, thermal oil, series BV
Biomass boilers to produce steam, heated or superheated water, thermal oil, series CS
Electric thermal oil boilers up to 400ºC and 40 bar, for ATEX environments, series FTE-Atex
Electric steam boilers up to 4500 45 00 kg/h, with optional reheater, series GE and GER
ISO 9001
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[email protected] [email protected] om
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we are a company with a long tradition, young of mind, opened to the new technologies and in constant evolution that offers a broad range of solutions from a single boiler supply to a complex turn-key installation always under the supervision and consulting of our highly skilled and qualified team.
Thermographies
Qualified technical assistance
Documentations
Our installations in Girona.
N E 6 0 7 0 2 1 L R
We manufacture in EU and export to a more than 60 countries abroad .
ISO 9001
tel: (+34) 972 171 738 fax: (+34) 972 171 740 email:
[email protected] [email protected] om
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