Below Hook Devices - Lift Beams & Spreader Bars Axzion

Transcript

Intelligent Lifting Equipment      n      o        i       t        i        d      e        d      n        2 About Axzion Standard or customised solution –  We  W e always advise you correctly  The right advice is always a question of one's own possibilities. As a manufacturer, we are in a position to find the right solution for you at any time. This applies both to price considerations and to solutionoriented considerations. A figure of approx. 84% modified standard or individualized solutions from our company speaks for itself. Only around one-sixth of all the pieces of lifting equipment that leave our company are standard solutions.  We meet all of the safety  and quality requirements Time and again, the dangers and liability risks with regard to the lifting and movement of heavy loads are not given adequate consideration sometimes with dramatic consequences for the parties responsible and the parties who are impacted. Even the selection of an unsuitable manufacturing company could lead to personal liability for the group of  people responsible. 2 We take the responsibility for you. You buy from a company that works in absolute conformity with the standards. Starting with the major weldingg certificates weldin certificates to DIN DIN 18800 and DIN 15018 for static and dynamic support frames to the material inspection certificates EN 10 204/3.1b to the factory test certificates, operating instructions and CE declaration. The highest possible level of adherence to deadlines and economic efficiency  We offer a complete range of  services from one source, from design and production to painting and transport to instructions on use, in order to be able to reliably meet even the strictest specifications. About Axzion Standard or customised solution –  We  W e always advise you correctly  The right advice is always a question of one's own possibilities. As a manufacturer, we are in a position to find the right solution for you at any time. This applies both to price considerations and to solutionoriented considerations. A figure of approx. 84% modified standard or individualized solutions from our company speaks for itself. Only around one-sixth of all the pieces of lifting equipment that leave our company are standard solutions.  We meet all of the safety  and quality requirements Time and again, the dangers and liability risks with regard to the lifting and movement of heavy loads are not given adequate consideration sometimes with dramatic consequences for the parties responsible and the parties who are impacted. Even the selection of an unsuitable manufacturing company could lead to personal liability for the group of  people responsible. 2 We take the responsibility for you. You buy from a company that works in absolute conformity with the standards. Starting with the major weldingg certificates weldin certificates to DIN DIN 18800 and DIN 15018 for static and dynamic support frames to the material inspection certificates EN 10 204/3.1b to the factory test certificates, operating instructions and CE declaration. The highest possible level of adherence to deadlines and economic efficiency  We offer a complete range of  services from one source, from design and production to painting and transport to instructions on use, in order to be able to reliably meet even the strictest specifications. Company Presentation Lifting problems are frequently not recognized as such Important resources are wasted on a daily basis in companies because suitable lifting solutions are lacking. Furthermore, expensive, avoidable damage is frequently caused by improper lifting. Lifting equipment with lower requirements can be manufactured in a more cost-effective way because of this. We maintain operational stability verification with respect to a service life of 10  yearss and up to  year to 600,000 600,000 load load cycles cycles with the maximum load for every piece of our lifting equipment as standard. Contents Make use of our consultation competency to not only bring about safe processes but also processes that are quicker and less destructive of  material in your company. The result obtained with our advice will satisfy  you in every ever y respect. Our consultation and development repay your investment Our calculations are designed to give a long service for the lifting equipment. About Axzion Company Presentation 2– 3 General Information on Lifting Equipment 4–5 Cross-Beams 6–15 Coil Hooks and Coil Handling 16–21 Cross-Beams for Fork Lift Trucks 22–24 Barrel Grippers 25 Grippers, Tongs, Lifters 26–31 Loading Forks 32–33 Miscellaneous Lifting Resources 34-35 3 General Information 1. Legal Foundation ■ ■ ■ ■ BGR 500, Chapter 2.8 (previously VBG 9a) Operation of load-support equipment in liftingequipment mode 98 / 37 / EC Machine Directive EN 13155 High quality assures perfect operation 2. Lifting Equipment from the Hand of Experts Precise planning guarantees perfect operation The optimum conceptual design is developed in the planning phase with consultation with the user. Designs are created with the most up to date CAD systems and computer analysis programs making later processing or changes possible at any time. 3. Design and Operation Spreader beam The following standard adjustments and standard variants are possible; all of the features can be combined in arbitrary ways. Crane side: ■ The manufacturing department has the ■ Part 7, and DIN 15018 for dynamic and static support frames. The liftingequipment is manufactured by certified welders according to EN 287-1 under the continual supervision of a welding engineer. Only material with a test certificate according to EN 10204 is used. ■ major welding suitability  certificate according to DIN 18800, ■ ■ ■ Competent consultation on site The trained team of experienced consultants brings all of the potential from a number of solutions to problems into the consultation meeting. In the process, the application technician will readily attend the customer’s site to determine the usage conditions and requirements. Certificates, of course The testing methods and designdimensioning fundamentals are in accordance with EN 13155 (cranes > loose lifting equipment) and DIN 15018. All of the lifting equipment is designed in accordance with the standards and dimensioned in such a way that a static overload test can be carried out with twice the nominal load without visible damage or permanent deformations (an overload is never permissible in normal operation). 4 Each piece of lifting equipment has a nameplate with the manufacturer, safe working load, tare weight, serial number and date of manufacture. Each piece of  lifting equipment has comprehensive operating instructions, the factory test certificate and the declaration of conformity. We will supply documents on static deflection that will provide verification for an audit for an additional charge; special tests (Lloyd Register, Norske Veritas, TÜV etc.) and an overload test are possible without any problems. The CE declaration and the operating instructions refer to the lifting equipment that is delivered; a further analysis of hazards could be necessary for special applications within the company. Two, three or four leg chain suspension, also with chain shorteners. The load center can be determined by shortening single or multiple chains. The suspension unit (e.g. the suspension eye) is attached in a rigid, symmetrical or asymmetrical fashion. The suspension unit can be adjusted incrementally. The suspension unit can be adjusted with the traveling gear manually via the winch chain (also under full load). The suspension unit can be adjusted with the traveling gear manually via an electric motor (also under full load). Design type: ■ ■ Planar variants, e.g. lifting beam, spreader beam Three-dimensional variants, e.g. H beams, spreader frames Load side: ■ ■ ■ ■ Load attachment points are rigid Load attachment points can be incrementally adjusted Load attachment points on running gear can be manually adjusted using the winch chain Load attachment points on traveling gear can be adjusted via an electric motor Please note without fail! The crane hook has to always be over the load centre of gravity   when a load is lifted. If the crane hook is not over the load centre of gravity, the overall system will tilt when being lifted until the centre of  gravity is under the crane hook. The higher the lifting beam is built up, the less the system has to tilt to get into the position with the load centre under the crane hook. A permissible tilt was defined, because the lifting beam never hangs in Reduced lifting beam tilt with the an absolutely Axzion principle horizontal position. According to EN 13155, a lifting beam tilt of a maximum of 6° is permissible. Ma x . t  i lt 6 º General Information 4. Handling and Usage Coil hooks, loading forks Consideration has to always be given to the height of the centre of gravity of the load when the load is attached, and it has to be subjected to a critical evaluation! There is no cause for concern if the load center is lower than the load attachment points. If the load centre is higher than the load attachement points, special attention is necessary! If the load-fastening is done incorrectly here, the system could completely tip over! A      A Spreader Beam 1 Spreader Beam 1 Loads have to be picked up and put down in such a way that an unintentional dropping of the load, a breaking apart of  the load or slippage or rolling of the load is prevented. Depending on the application, a protective cage or a slip-resistant prong coating is suitable for this, among other things; in the case of narrow loads, for example slit strips, mechanical safety equipment is to be provided. Transporting of loads with a center of  gravity in front of the suspension unit (in the direction of the prong tip) leads to downward tilting of the prong and is absolutely prohibited. Load 2 Grippers Load 1 Mechanical, positivelocking grippers grab the load in such a way that a hold is taken under the load or in an existing recess. It is to be noted that the positive-locking surface has to be perpendicular to the gripper axis. LOAD      D CENTER      C LOAD CENTER LAST 2 Spreader Beam 1 + Load 1: always stable Spreader Beam 1 + Load 2: stable when A > D Cross-Beam 2 Cross-Beam 2      B      B Load 2 Load 1      C      D LOAD CENTER Spreader Beam 2 + Load 1: stable when C > B LOAD CENTER LAST 2 Spreader Beam 2 + Load 2: always stable Each piece of lifting equipment has a "fixed overall height". The fixed overall height is the distance from the bearing point of the crane hook to the next hinge point below it, i.e. the distance of the lifting beam below the crane hook that can't change geometrically when the load swings. A shackle pin or even the movable point of support of a frame plate, for example, constitutes a hinge point. The fixed overall height of the lifting beam has to always be significantly greater than the distance from the load attachement point to the height of the center of gravity of the load! Both the spatial X axis and the spatial Z axis are to be subjected to an evaluation here! Lifting beams with eye suspension have small "fixed overall heights". Lifting beams with 4 leg suspensions have larger "fixed overall heights". Note without fail!  A gripper that was designed for positive-locking operation is never permitted to be used as a frictionally-engaged gripper! The load will inevitably slip out of the gripper! Positive-locking The operating instructions are to absolutely be followed when lifting equipment is used. The permissible temperature range is -40° C to +100° C. °C +100° } + - Usage Einsatzrange bereich -40° Lifting equipment is only H an  d   l i  ng permitted to be indepen   Ma n  ua   l   dently used by persons who are familiar with these tasks. We will readily offer training and instruction to you for this. Lifting equipment is not permitted to be loaded beyond the load-bearing capability; the load has to be protected against being dropped. Damage that could lead to interference with the load-bearing capability of the lifting equipment has to be avoided. 5. Inspection and Maintenance Service Lifting equipment is to be given a  visual and functional inspection before every instance of use; the lifting equipment is to be put out of operation when there are recognizable defects. According to BGR 500, Chap. 2.8, each piece of lifting equipment has to be inspected by a technical specialist at least once a year; depending on the usage conditions, inspections could also be necessary at shorter intervals. A special inspection by a technical specialist is necessary after damage occurs or special events arise that could influence the loadbearing capability, and it is also necessary after maintenance. It must always be determined whether as to whether the load to be lifted has the required coefficient of friction in combination with the surface of the gripper jaw. It is to be noted that the relative level of safety with regard to µ the load slipping out has nothing to do with the weight Frictionallyengaged of the load, but is instead Pay attention to the coefficient  We are quite well prepared for these exclusively dependent upon of friction! the coefficient of friction and inspections. All of the maintenance work the geometrical gripper position. and servicing can also be carried out, of  course. Grippers get the required jaw pressure from the design geometry and from the You can readily obtain information on the load weight. It is to be noted when inspection and repair service and transporting loads with grippers that load information on technical seminars and collisions with the environment could lead training from us upon request. to an opening of the gripper. Collisions during lifting with grippers are to therefore be absolutely avoided. If  collisions cannot be ruled out, the gripper has to be equipped with an additional safety device. 5 Lifting beams Lifting Beams in the modular lifting beam system adjustable, flexible, capable of being combined  Adjustable instead of fixed A lifting beam is usually used for many  years for the most diverse tasks. The lifting device that is in use today may possibly be too large for the new crane system. The Axzion lifting beam is completely equipped and allows for changes at any time. Unsafe and time-consuming improvisations are no longer necessary. Exchangeable lifting ring made of high-strength, special chain steel (forged up to 6 tons) A super-compact design due to highstrength, special chain steel. The hooks on modern crane systems are considerably smaller, the customary lifting eyes made of structural steel are frequently no longer suitable. The lifting ring is exchangeable and can be subsequently adapted, e.g. when using the lifting beam in a different hall or after the installation of a new crane system.  Axzion lifting beam, adjustable, including hangers Adjustment range = 1/2 working length Order No. AXT 0100 0100 0 AXT 0100 0200 0 AXT 0100 0300 0 AXT 0100 0400 0 AXT 0100 0600 0 AXT 0200 0100 0 Swing protection with an innovative design A notch system has been incorporated in the robust steel profiles. The hanger can no longer swing because of  this integrated notch system; the lifting beam hangs with considerably more stability. This new design of the Axzion lifting beam provides a considerable improvement in stability, the load has to be repositioned much less frequently and the transport process becomes quicker and safer. AXT 0200 0200 0 AXT 0200 0300 0 AXT 0200 0400 0 AXT 0200 0600 0 AXT 0300 0100 0 AXT 0300 0200 0 AXT 0300 0300 0 AXT 0300 0400 0 AXT 0300 0600 0 AXT 0400 0300 0 AXT 0500 0100 0 AXT 0500 0200 0 AXT 0500 0300 0 AXT 0500 0400 0 AXT 0500 0600 0 AXT 0800 0200 0 AXT 0800 0300 0 Reduced lifting beam tilt with the Axzion principle AXT 0800 0400 0 AXT 0800 0600 0 AXT 1000 0300 0  º Ma x. ti  lt 6 AXT 1000 0400 0 Ma x . t  i lt 6 º AXT 1000 0600 0 Lifting beam WLL [kg] 1000 1000 1000 1000 1000 2000 2000 2000 2000 2000 3000 3000 3000 3000 3000 4000 5000 5000 5000 5000 5000 8000 8000 8000 8000 10000 10000 10000 Eye height [mm] 120 120 120 120 120 155 155 155 155 155 175 175 175 175 175 200 220 220 220 220 220 265 265 265 265 305 305 305 Length [mm] 1000 2000 3000 4000 6000 1000 2000 3000 4000 6000 1000 2000 3000 4000 6000 3000 1000 2000 3000 4000 6000 2000 3000 4000 6000 3000 4000 6000 Jaw width [mm] 18 18 18 18 18 25 25 25 25 25 31,5 31,5 31,5 31,5 31,5 35,5 40 40 40 40 40 50 50 50 50 56 56 56 Welded-on hook [mm] 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 Center hook for an additional charge. Please inquire about this! 6 Overall height [mm] 250 250 250 270 290 300 300 320 340 360 320 340 360 380 400 400 390 410 450 470 490 520 540 560 600 630 630 630 Weight w/o load [kg] 36 63 90 145 256 41 69 118 183 322 46 90 149 230 387 185 65 119 223 328 535 182 279 397 703 330 466 788 Lifting beams Two additional load supports for hanging 2 leg slings equipment The lifting beam hangs with even more stability with 2 leg slings equipment; lifting suspension situations, e.g. use on a truck mounted crane, can be quickly adapted. Forged double hook with an extra large jaw width and forged safety latches Each sling eye is hung in its own hook; providing secure load fastening. Because of  this, there is no possibility of error and less wear and tear on the eyes and slings. Longitudinal beam H beam Center hook for an additional charge Crossbar H beam Adjustable, including hangers Order No. Order No. HAX 0100 0100 0 QAX 0100 0100 0 HAX 0100 0200 0 QAX 0100 0200 0 HAX 0100 0300 0 QAX 0100 0300 0 HAX 0100 0400 0 QAX 0100 0400 0 HAX 0100 0600 0 QAX 0100 0600 0 HAX 0200 0100 0 QAX 0200 0100 0 HAX 0200 0200 0 QAX 0200 0200 0 HAX 0200 0300 0 QAX 0200 0300 0 HAX 0200 0400 0 QAX 0200 0400 0 HAX 0200 0600 0 QAX 0200 0600 0 HAX 0300 0100 0 QAX 0300 0100 0 HAX 0300 0200 0 QAX 0300 0200 0 HAX 0300 0300 0 QAX 0300 0300 0 HAX 0300 0400 0 QAX 0300 0400 0 HAX 0300 0600 0 QAX 0300 0600 0 HAX 0400 0300 0 QAX 0400 0300 0 HAX 0500 0100 0 QAX 0500 0100 0 HAX 0500 0200 0 QAX 0500 0200 0 HAX 0500 0300 0 QAX 0500 0300 0 HAX 0500 0400 0 QAX 0500 0400 0 HAX 0500 0600 0 QAX 0500 0600 0 Lifting beam WLL [kg] 1000 1000 1000 1000 1000 2000 2000 2000 2000 2000 3000 3000 3000 3000 3000 4000 5000 5000 5000 5000 5000 Length [mm] 1000 2000 3000 4000 6000 1000 2000 3000 4000 6000 1000 2000 3000 4000 6000 3000 1000 2000 3000 4000 6000 Jaw width [mm] 18 18 18 18 18 25 25 25 25 25 31,5 31,5 31,5 31,5 31,5 35,5 40 40 40 40 40 Weight [kg] 36 63 90 145 256 41 69 118 183 322 46 90 149 230 387 185 65 119 223 328 535 HAX 0800 0200 0 HAX 0800 0300 0 HAX 0800 0400 0 HAX 0800 0600 0 HAX 1000 0300 0 HAX 1000 0400 0 HAX 1000 0600 0  When combining longitudinal and crossbars observe the following:  Additional hook  For chain slings; it aligns itself with the direction of the load. i Other sizes no problem! Please request our large table of dimensions. BGR 500, Chapter 2.8 "3.12.1 Load-fastening and load suspension equipment has to be set down or laid down in such a way that it can't tip over, drop or slide off." i Plan ahead and order the support frame that is appropriate for your lifting beam.  Worked example Load bearing capacity for Longitudinal beams Crossbars 2000 kg 2 X 1000 kg 5000 kg 2 X 2500 kg 7 Lifting Beams  Adjustability is their strength Standard load lifting beams with adjustable hooks Lifting beams with mounting bracket for single hook DIN 15401; with two or four adjustable single hooks. ■ ■ ■ ■ ■ Comprehensive operating handbook, factory certification and declaration of conformity Modified crane hook mounting bracket Can be supplied at short notice On-site consulting Up to 20t capacity can be supplied as standard Supplemental equipment: Lifting beam suspension unit for double hooks, DIN 15402; swivel hook (non-swivelling under load/not under load); double hook. Lifting beam dimensions also made to individual requirements. i Lifting beam, with adjustable hook Load cap. [kg] BTV 0100 0100 0 1000 BTV 0100 0200 0 1000 BTV 0100 0300 0 1000 BTV 0100 0400 0 1000 BTV 0100 0500 0 1000 BTV 0200 0100 0 2000 BTV 0200 0200 0 2000 BTV 0200 0300 0 2000 BTV 0200 0400 0 2000 BTV 0200 0500 0 2000 BTV 0300 0200 0 3000 BTV 0300 0300 0 3000 BTV 0300 0400 0 3000 BTV 0300 0500 0 3000 BTV 0300 0600 0 3000 Order No. L max. 1000 2000 3000 4000 5000 1000 2000 3000 4000 5000 2000 3000 4000 5000 6000 L min. 500 1000 1500 2000 2500 500 1000 1500 2000 2500 1000 1500 2000 2500 3000 Dimensions [mm] V w m 100 50 18 100 50 18 100 50 18 100 50 18 100 50 18 130 65 25 130 65 25 130 65 25 130 65 25 130 65 25 150 70 32 150 70 32 150 70 32 150 70 32 150 70 32 T 330 400 430 450 470 460 460 500 500 500 510 550 580 610 640 Rail crossbar, fixed, non-adjustable Weight [kg] 13 34 59 89 127 23 70 158 171 206 80 140 220 310 430 H beam, with adjustable hook Order No. HTV 0200 0100 0 HTV 0200 0200 0 HTV 0200 0300 0 HTV 0200 0400 0 HTV 0200 0500 0 HTV 0300 0200 0 HTV 0300 0300 0 HTV 0300 0400 0 HTV 0300 0500 0 HTV 0300 0600 0 HTV 0500 0200 0 HTV 0500 0300 0 HTV 0500 0400 0 HTV 0500 0500 0 HTV 0500 0600 0 8 oad cap. [kg] L max. 2000 1000 2000 2000 2000 3000 2000 4000 2000 5000 3000 2000 3000 3000 3000 4000 3000 5000 3000 6000 5000 2000 5000 3000 5000 4000 5000 5000 5000 6000 L min. 500 1000 1500 2000 2500 1000 1500 2000 2500 3000 1000 1500 2000 2500 3000 Dimensions [mm] B max. B max. V 1000 500 130 2000 1000 130 2000 1000 130 3000 1500 130 3000 1500 130 2000 1000 150 2000 1000 150 3000 1500 150 3000 1500 150 4000 2000 150 2000 1000 190 2000 1000 190 3000 1500 190 3000 1500 190 4000 2000 190 Technical specifications subject to change w 65 65 65 65 65 70 70 70 70 70 85 85 85 85 85 Other sizes no problem! Please request our large table of dimensions. Order No. BTS 0100 0100 0 BTS 0100 0200 0 BTS 0100 0300 0 BTS 0100 0400 0 BTS 0100 0500 0 BTS 0200 0100 0 BTS 0200 0200 0 BTS 0200 0300 0 BTS 0200 0400 0 BTS 0200 0500 0 BTS 0300 0200 0 BTS 0300 0300 0 BTS 0300 0400 0 BTS 0300 0500 0 BTS 0300 0600 0 Load cap. [kg] 1000 1000 1000 1000 1000 2000 2000 2000 2000 2000 3000 3000 3000 3000 3000 L 1000 2000 3000 4000 5000 1000 2000 3000 4000 5000 2000 3000 4000 5000 6000 Dimensions [mm] V W m 100 50 18 100 50 18 100 50 18 100 50 18 100 50 18 130 65 25 130 65 25 130 65 25 130 65 25 130 65 25 150 75 32 150 75 32 150 75 32 150 75 32 150 75 32 t 310 350 370 390 410 420 410 430 440 440 470 490 510 530 550 Weight [kg] 10 26 45 71 103 18 62 140 150 190 70 120 200 280 390 Crossbar H beam, fixed, non-adjustable m 18 18 18 18 18 25 25 25 25 25 32 32 32 32 32 T 700 810 860 910 910 820 870 960 1000 1040 980 1070 1170 1220 1270 Weight [kg] 44 140 220 290 330 190 250 410 500 690 250 350 570 690 920 Order No. HTS 0200 0100 0 HTS 0200 0200 0 HTS 0200 0300 0 HTS 0200 0400 0 HTS 0200 0500 0 HTS 0300 0200 0 HTS 0300 0300 0 HTS 0300 0400 0 HTS 0300 0500 0 HTS 0300 0600 0 HTS 0500 0200 0 HTS 0500 0300 0 HTS 0500 0400 0 HTS 0500 0500 0 HTS 0500 0600 0 Load cap. [kg] 2000 2000 2000 2000 2000 3000 3000 3000 3000 3000 5000 5000 5000 5000 5000 L 1000 2000 3000 4000 5000 2000 3000 4000 5000 6000 2000 3000 4000 5000 6000 B 1000 2000 2000 3000 3000 2000 2000 3000 3000 4000 2000 2000 3000 3000 4000 Dimensions [mm] V W 130 65 130 65 130 65 130 65 130 65 150 75 150 75 150 75 150 75 150 75 190 95 190 95 190 95 190 95 190 95 m 18 18 18 18 18 25 25 25 25 25 32 32 32 32 32 t 610 650 700 720 720 690 740 800 850 890 830 920 980 1030 1050 Weight [kg] 35 120 200 240 280 170 220 380 460 640 220 320 510 630 850 Lifting Beams Container lifting beams ■ ■ ■ ■ ■ ■ Standard load-bearing capacity: 23,000 kg With rockers for even leg loading: WLL 30,000 kg Delivery complete with RUD-VIP load chains and VCH-10+ container hooks 2 chain legs that can be shortened with a chain shortener The crane hook can be positioned over the load center with the chain shorteners Available for 10-foot, 20-foot and 40-foot containers Please request our technical leaflet for further information! Standard design Contain er size Order No. CTR 2300 0020 0 CTR 2300 0040 0 for 20-foot container for 40-foot container Load capacit y [kg] 23000 23000 Weig ht ca. [kg] 670 780 Load capacit y [kg] 30000 30000 Weig ht ca. [kg] 930 1040 Design with rockers Contain er size Order No. CTR 3000 0020 0 CTR 3000 0040 0 for 20-foot container for 40-foot container i L Available with a shortening claw as an option Technical specifications subject to change Container lifting beams with an electrical-mechanical central locking system The lifting beam is an economical compromise for any user who doesn't have a container terminal and wants to lift containers with the existing crane system. ■ ■ ■ ■ ■ ■ Pivot locking system on the upper corner braces Balancing of the center of gravity via an eye suspension unit that can be adjusted through the crane or by moving the suspension unit with an electric motor Electrical locking via an energy-saving actuator Operation by radio remote control or buttons External electrical power supply through the crane or a rechargeable gel battery that is independent of the mains line Signals for locking and operation with a load The lifting beam operates with absolute reliability and meets all of the standards and specifications. Other sizes are available upon request! Eye suspension unit for the appropriate crane hook DIN 15401, with a radio remote control and / or with battery operation as an option. Load cap. [kg] 10000 15000 20000 25000 30000 For 10" containers For 20" containers Order No.. Order No.. 10" container 20" container CTS 1000 0010 1 CTS 1000 0020 1 CTS 1500 0010 1 CTS 1500 0020 1 CTS 2000 0010 1 CTS 2000 0020 1 CTS 2500 0010 1 CTS 2500 0020 1 CTS 3000 0010 1 CTS 3000 0020 1 Technical specifications subject to change i Container loading hooks (only for 2-crane operation) The loading and unloading of long items into and out of  containers are customarily done with fork-lift trucks. The load frequently has to be pushed or pulled with a lot of effort in the process. Loading via crane is now possible because of the very robust container loading hook; the satisfied users report that handling times have been drastically reduced and that there is significantly less material damage. 9 Lifting Beams Rotator beams with perfect handling Minimise the amount of time needed for turning Rotator beam with driven rollers for in lifting and turning workpieces with symmetrical loads and with asymmetrical loads. The advantage of turning with driven turning rollers mainly involves the fact that the turning can be done quickly and reliably. The turning rollers are electrically driven. ■ Turning rollers can be adjusted to any position across the beam ■ The adjustment runs easily through traveling gear. Cable balancing principle: The running gear units are connected with a runaround wire cable with diagonal displacement ■ The running gear always operates with the load balanced and automatically adjusts itself over the lifting points ■ The turning rollers are suitable for a websling with a C-hook or an endless websling ■ The rotator beam is equipped  with an electrically driven lifting eye moving in the longitudinal axis of the rotator beam for balancing of the center of gravity  ■ Floor level operation via cable remote control as standard ■ Rotator slings with an anti-cut secutex coating have to be used for sharp edged workpieces ■ A secutex coating is also necessary for workpieces with an offset centre of  gravity, even without sharp edges, in order to maintain the required coefficient of friction between the turning roller and the belt ■ Intended for internal use only but may be modified for external use as an option Prices and information upon request! i Turning beam  with secuwave lifting slings as an option secuwave increases the deflection radius on the sharp edge ■ The wave profile securely locks onto the edge Prices and information upon request! ■ Wendetrave Centre of gravity balanced by electrically traversing lifting eye Running gear always runs in a load-symmetric fashion 10 Rotator beam in use Lifting Beams Rotator beams with manual drive Manual drive through chain winch and gearbox  Rotator beam with manual drive provides a cost-effective alternative for the reliable turning of loads. The drive for the lifting sling rollers is achieved using a winch chain and hand chain. The gearbox is self stopping giving reliable control of the load. Gear box  The required gear ratio is dependent upon the weight of the load and the load geometry.  Winch chain If the load geometry is unfavourable the load should not exceed 2,000 kg, otherwise a gear ratio must be selected that is too high which would render manual operation ineffective. Optional: ■ Secutex lifting slings with C shackle ■ Simple electric drive in place of winch chain ■ Chain sprockets ■ Spindle adjuster Distance between prongs Zinkenabstand 950 mm i Other sizes no problem! Anything is possible. Tell us your load requirements! Staplertasche Lifting members for forklift  Arbeitsbreite Working width Load bearing capacity [kg] 2500 WTM 0250 0400 1 Order No. Dead weight [kg] 650 Technical specifications subject to change 1000 mm 4000 mm Manual turning rotator beam The cost-effective alternative With a lifting point for single hooks, DIN 15401. With two turning units suitable for webslings. Order No. WTM 0050 0100 0 WTM 0050 0200 0 WTM 0050 0300 0 WTM 0100 0100 0 WTM 0100 0200 0 WTM 0100 0300 0 WTM 0200 0100 0 WTM 0200 0200 0 WTM 0200 0300 0 Load cap. [kg] 500 500 500 1000 1000 1000 2000 2000 2000 L max. 1000 2000 3000 1000 2000 3000 1000 2000 3000 Supplemental equipment: Lifting point for double hooks, DIN 15402; rotator sling with C hook for simple closing; rotator beam dimensions according to individual requirements Dimensions [mm] L min. 500 1000 1500 500 1000 1500 500 1000 1500 V 80 80 80 100 100 100 130 130 130 w 40 40 40 50 50 50 65 65 65 Weight [kg] 18 43 65 20 45 67 35 55 80 Technical specifications subject to change 11 Lifting Beams The new BVG sheet loader grab Efficient transport of rigid sheet metal and plate Transporting metal sheets – a demanding task  Single-handed operation is guaranteed: Larger metal sheets and plates are normally lifted using four lifting clamps or four sheet metal loading hooks that are suspended from a spreader beam on chain slings. The prescribed angle of  inclination for the chain tackle must be observed exactly so that the hooks can provide the required grip and not simply slip off the load. At least two riggers are required – four for long sheets of metal – to position and hold the grabs or hooks. One rigger is sufficient for operating the sheet loader grab. The optimised design allows the tare weight to be kept very low, angles of inclination do not need to be set and slipping off of the hooks is no longer possible. Handling times for metal sheets and plates are drastically reduced. Only for rigid sheet metal and plate. Efficient and effective – the new BVG sheet loader grab The new BVG sheet loader grab is adjusted to the width of the sheet metal plate and fixed simply using locking pins with integrated double-locking nut. The wide level of adjustment allows the transport of  almost all standard sheet sizes. The one side of the fork hook is hooked beneath the sheet metal board using a hoist (1). The other parallel hook is swung under by hand (2) and locked with the locking lever (3). That’s all there is to it (4)! Order No. Load bearing cap. [kg] Adjustm. range [mm] BVG 0400 0250 0 BVG 0500 0250 0 4000 5000 1400 – 2500 1400 – 2500 ➊ ➋ Optional: ■ secutex buffer pad for the transport of  coated sheets or stainless steel (contact corrosion) ■ Tie-down provision to ensure that loads do not slip transversely and for bundling loose sheet metal stacks. ■ Other dimensions and load capacities available ■ Extra long metal sheets can be lifted using an extension cross-beam and two sheet loader grabs. The locking feature also allows one-man operation in this application. ➌ ➍ Other designs available on request! Technical specifications subject to change Swivel lifting gear TWG  Vertical lifting of rigid sheet metal and plate The swivel lifting gear TWG is used for the transport of rigid sheet metal and plate. Simple and safe operation and low tare weight are the outstanding characteristics of this design. Functions: ■ Lifting of horizontally stacked sheets to the vertical ■ Transport of vertical metal sheets ■ Turning through 180° ■ Vertical storage with the device attached to the workpiece Technical characteristics: ■ Contact angle with 4 pcs. each RUDLBS load-fastening points for fastening the chain slings ■ 4 leg chain sling, each leg with chain shortener ■ The ends of the 4 leg lifting chain fitted with suspension rings 12 ■ Each suspension ring has 2 leg chain and load hook for fastening to the LBS Optional: Additionally, for handling fragile sheets, the contact angle can be fitted with secutex SPL edge protection Order No. TWG 0400 0000 0 Load bearing capacity [kg] 4000 Technical specifications subject to change i secutex sheet plate hooks on request. Lifting Beams  Always at the right level with this lifting beam! Balancing lifting beam with chain and adjustable suspension unit Flexible balancing lifting beam complete with: ■ Spindle-adjustment suspension eye for  single crane hooks according to DIN 15401 ■ Galvanized chain and chain shortener  ■ Rotating chain deflection rollers ■  Available with a hazard indication on each end if desired ➊ ➋  We need the following information for your order / inquiry:  You get the balancing cross-beam in a modular assembly system.  You can obtain price information  with an inquiry. Load-bearing capability kg  Working width mm Design of the suspension unit (1): Rigid Spindle adjustment  Double suspension unit  Number of load-fastening points (2): Points Lifting beam for wire basket according to DIN 15155 Wire basket lifting beam with a suspension unit for single hooks, DIN 15401; equipped with one pair of fixed and one pair of pivoted hooks. ■ Comprehensive operating instructions, major factory test certificate and declaration of conformity  ■ Matching crane-hook suspension unit with no additional charge ■ Available on short notice ■ Consultation on site Order No. Additional equipment: Lifting beam suspension unit for double hooks, DIN 15402; four long hooks for transporting stacked wire baskets. Load capacity GXT 0100 0125 0 GXT 0200 0125 0 [kg] 1000 2000 l [mm] 1250 1250 Dimensions V [mm] 100 130 B [mm] 600 600 Weight W [mm] 50 65 t [mm] 405 435 [kg] 35 44 i 2 crane lifting beam Double hook with high strength masterlink  You turn your single hook into a double hook with this. ■ ■ ■ ■ Hardened, forged load hook Broad contact surface High strength masterlink suitable for a number of crane hooks The masterlink unit is exchangeable Also available as a 4-fold hook. Higher load-bearing capacity upon request. Load capacity [kg] DHS 0400 0000 0 4000 DHS 0650 0000 0 6500 Order No. Susp. unit [mm] 140 x 80 x 17 165 x 90 x 22 Jaw width [mm] 30 30 Weight [kg] 8 10 Two cranes together can even lift heavy loads with this lifting beam. The cross-beam dimensions are manufactured to the individual requirements (load-bearing capacity and spacing of the cranes, size of  the crane hooks). Information and prices upon request. 13 Lifting Beams Spreader beam, adjustable Flexible and easy to use in practice  Advantage: Angles of inclination β of over 60° are not possible as a result of the design! The working width can be telescopically adjusted within a range. The lifting beam only experiences compression and no bending due to the articulated arrangement of the end fittings. The lifting beam has a low tare weight allowing the maximum use of its capacity. The lifting beam can be individually adapted to the customer’s requirements with regard to working width range. Working load limits: 1000 to 175,000 Kg. Working lengths: 500 to 20,000 mm. Spreader beam, fixed Spreader beam, adjustable Order No. STS 0100 0200 0 STS 0300 0200 0 STS 0640 0200 0 STS 0800 0200 0 STS 1600 0200 0 STS 2000 0200 0 STS 0100 0300 0 STS 0300 0300 0 STS 0640 0300 0 STS 0800 0300 0 STS 1600 0300 0 STS 2000 0300 0 STS 0100 0400 0 STS 0300 0400 0 STS 0640 0400 0 STS 0800 0400 0 STS 1600 0400 0 STS 2000 0400 0 Spreader beam Length WLL fixed [kg] 1000 3000 6400 8000 16000 20000 1000 3000 6400 8000 16000 20000 1000 3000 6400 8000 16000 20000 [mm] 2000 2000 2000 2000 2000 2000 3000 3000 3000 3000 3000 3000 4000 4000 4000 4000 4000 4000 Weig ht incl. chains and load hooks [mm] 25 43 66 109 215 323 33 60 94 132 261 365 50 80 116 168 315 423 Other designs upon request. End fittings for spreader beams For quick solutions, create your cross-beams yourself. End fittings can be welded on, inserted as an option. Please request the profile list! A combination of three spreader beams in which the two lower spreader beams are hung on an upper spreader beam is possible. Order No. STV 0100 0200 0 STV 0300 0200 0 STV 0640 0200 0 STV 0800 0200 0 STV 1600 0200 0 STV 2000 0200 0 STV 0100 0300 0 STV 0300 0300 0 STV 0640 0300 0 STV 0800 0300 0 STV 1600 0300 0 STV 2000 0300 0 STV 0100 0400 0 STV 0300 0400 0 STV 0640 0400 0 STV 0800 0400 0 STV 1600 0400 0 STV 2000 0400 0 Spreader Length Weight beam incl. chains WLL mind. max. and load hooks [kg] [mm] [mm] [kg] 1000 2000 3300 56 3000 2000 3200 75 6400 2000 3100 102 8000 2000 3000 146 16000 2000 2800 261 20000 2000 2600 381 1000 3000 5300 82 3000 3000 5200 124 6400 3000 5100 182 8000 3000 5000 211 16000 3000 4800 378 20000 3000 4600 489 1000 4000 7300 122 3000 4000 7200 187 6400 4000 7100 249 8000 4000 7000 293 16000 4000 6800 500 20000 4000 6600 614 Other designs upon request. Pipe hook  Single pipe hook  Single hook suitable for chain sling equipment. Suspension for shackles (not illustrated). Heavy-duty pipe hooks  with secutex coating Robust design. Support surface with matched radius, contact surface with exchangeable secutex impact protection to protect high-quality pipe ends. Order No. STK 0325 0000 0 STK 0475 0000 0 STK 0650 0000 0 STK 0850 0000 0 STK 0950 0000 0 STK 1200 0000 0 STK 1350 0000 0 STK 1700 0000 0 STK 2500 0000 0 STK 3500 0000 0 14 Head piece WLL [kg] 3250 4750 6500 8500 9500 12000 13500 17000 25000 35000 Spreader beam WLL [kg] 6500 9500 13000 17000 19000 24000 27000 34000 50000 70000 Weight, 2 end fittings incl. shackles [kg] 28 54 86 117 148 184 290 381 472 920 Selection Shackles 2x3,25T+2x6,5T 2x4,75T+2x9,5T 2x6,5T+2x13,5T 2x8,5T+2x17T 2x9,5T+2x25T 2x12T+2x25T 2x13,5T+2x35T 2x17T+2x35T 2x25T+2x55T 2x35T+2x85T Load capacity Pair [kg] Simple version (not illustrated) ROH 0050 0000 1 1000 2000 ROH 0100 0000 1 3000 ROH 0150 0000 1 5000 ROH 0250 0000 1 Heavy duty version (as illustrated) 6000 ROH 0300 0000 0 8500 ROH 0425 0000 0 12000 ROH 0600 0000 0 16000 ROH 0800 0000 0 Order No. Weight [kg] 14 17 22 25 - Lifting Beams Spreader frame Load bearing capacity [kg] RTS 0230 0100 0 2300 RTS 0230 0200 0 2300 2300 RTS 0230 0300 0 RTS 0420 0100 0 4200 4200 RTS 0420 0200 0 4200 RTS 0420 0300 0 RTS 0600 0100 0 6000 6000 RTS 0600 0200 0 RTS 0600 0300 0 6000 RTS 0960 0100 0 9600 9600 RTS 0960 0200 0 RTS 0960 0300 0 9600 RTS 1400 0100 0 14000 RTS 1400 0200 0 14000 RTS 1400 0300 0 14000 RTS 1850 0100 0 18500 RTS 1850 0200 0 18500 RTS 1850 0300 0 18500 RTS 2400 0100 0 24000 RTS 2400 0100 0 24000 RTS 2400 0100 0 24000 Order No. C B  A  ■ ■ Complete with 4 leg chain suspension, angle of inclination max. 45° with uniform load distribution With four fixed single hooks Optional: Chain lifting gear with chain shorteners for balancing of the centre of gravity or for different load sizes; frame size to individual requirements; swivel hook A 1000 2000 3000 1000 2000 3000 1000 2000 3000 1000 2000 3000 1000 2000 3000 1000 2000 3000 1000 2000 3000 Dimensions [mm] B 1000 2000 3000 1000 2000 3000 1000 2000 3000 1000 2000 3000 1000 2000 3000 1000 2000 3000 1000 2000 3000 C 1180 1900 2610 1250 1970 2680 1350 2070 2780 1500 2220 2930 1620 2340 3050 1730 2450 3160 1800 2520 3230 Weight [kg] 70 100 130 93 130 168 130 176 221 160 217 274 196 265 334 280 368 456 324 431 538 Special design load lifting beams 110 t Spreader frame for containers 58.5 t Back-up roller lifting beam Spreader frame 63 t H lifting beam for machine transport Modular lifting beam with longitudinal beams Modular lifting beam with crossbars Recovery lifting beam, telescoping 155 t Tubular lifting beam for heavy duty round slinging Modular lifting beam, complete Hydr. spreader beam for bridge components 200 t Test lifting beam Electrically driven rotator beam 15 Coil Hooks Coil hook with counterweight Robust design made of high-quality steel backed with a material test certificate. The support arm points upwards with a tilt of approx. 3° under load; the coil hook is kept horizontal with the counterweight when not under load. The high quality coil hook can be protected through the use of secutex impact protection, a polyurethane compound material Order No. CHG 0175 0030 0400 CHG 0250 0030 0500 CHG 0350 0030 0600 CHG 0475 0030 0700 CHG 0600 0030 0800 CHG 0425 0050 0400 CHG 0425 0050 0500 CHG 0600 0050 0600 CHG 0800 0050 0700 CHG 1025 0050 0800 CHG 0450 0080 0400 CHG 0700 0080 0500 CHG 0975 0080 0600 CHG 1300 0080 0700 CHG 1650 0080 0800 CHG 0575 0100 0400 CHG 0875 0100 0500 CHG 1225 0100 0600 CHG 1625 0100 0700 CHG 2050 0100 0800 CHG 0875 0150 0400 CHG 1325 0150 0500 CHG 1825 0150 0600 CHG 2425 0150 0700 CHG 3100 0150 0800 Coil width = Internal height Prong length l [mm] i [mm] 300 400 300 500 300 600 300 700 300 800 500 400 500 500 500 600 500 700 500 800 800 400 800 500 800 600 800 700 800 800 1000 400 1000 500 1000 600 1000 700 1000 800 1500 400 1500 500 1500 600 1500 700 1500 800 with outstanding toughness. secutex impact protection can be applied to the upper part of the prong and to the back inside portion as an option. A design incorporating a safety device is available on request. Load cap. [kg] 1750 2500 3500 4750 6000 4250 4250 6000 8000 10250 4500 7000 9750 13000 16500 5750 8750 12250 16250 20500 8750 13250 18250 24250 31000 Prong height Zh [mm] 75 90 105 125 130 130 130 160 160 180 145 180 215 225 255 180 200 240 255 290 220 255 300 325 350 Technical specifications subject to change Prong width Zb [mm] 25 25 25 25 30 30 30 30 40 40 40 40 40 50 50 40 50 50 60 60 60 70 70 80 90 Weight [kg] 31 44 62 85 127 100 100 138 202 259 164 235 315 442 554 242 369 489 669 827 580 842 1080 1435 1841 Available with additional protection against items slipping out upon request Please request information and an inquiry help sheet for coils i Zh Zl Zb Other designs are available upon request i Spreader head for slit strips Turning gripper for coils 16 Heavy duty coil hooks Hooks, height-adjustable, for coil shelf  Support frame for coil hooks BGR 500, Chap. 2.8, "3.12.1 Load-fastening and load suspension equipment has to be set down or laid down in such a way that it can't tip over, drop or slide off." Plan ahead and order the support frame that is appropriate for your coil hook. Coil Hooks  Vario Coil hooks In the steelworking industry C hooks are used for the cost-effective handling of  coils. These load lifting devices are perfectly suited to one width of coil but where different coil sizes are handled different hooks must be used. If the centre of gravity of the load is not exactly beneath the crane hook the hook will hang at an angle when loaded with the attendant risk of the coil slipping off. Axzion-GKS, the specialist for load lifting gear in the worldwide SpanSet Group, has now developed the Vario coil hook for variable coil widths.  Vario suspension Interchangeable eye-suspension made of  special high-tensile chain steel. The hooks of modern crane systems are considerably smaller and normal hooks fired from structural steel often no longer fit. The suspension is interchangeable and can be subsequently adjusted, e.g. when using the crossbeam in a different building or following the installation of  a new crane. No counterbalance With no load two heavy duty gas struts hold the crane hook suspension within the centre of gravity range. A heavy and bulky counterweight is no longer necessary. One hook for all coil sizes The centre of gravity of the load is quickly and easily changed and the suspension eye glides on its rollers to the lifting position. Decision makers will take note that only one hook has to be purchased. Downtime caused by the continuous replacement of the hooks on the crane is obviated. Commercially available coil hooks are perfectly suited to one coil width of coil but where different coil sizes are handled different hooks must be used. If the centre of gravity of the load is not exactly beneath the crane hook the hook will hang at an angle when loaded with the attendant risk of the coil slipping off. Miscellaneous Can be supplied for all coil sizes. Protect valuable coils using secutex impact protection (optional). The position of  the suspension can be easily adjusted to match the centre of gravity of the load. Increased flexibility thanks to the new Vario coil hooks “At our facilities we use hooks for the transport of  sheet metal coils in a variety of situations. Here in the shipping department we replaced several  different sized coil hooks with counterweights with just one Vario coil hook. My staff have reported  optimised handling, particularly when loading articulated lorries. Even small coils can now be  positioned close to the tail-lift. Previously we had  to use every trick in the book to utilise this space. There are no longer any counterweights to inter-  fere with handling, the Vario coil hook has beco-  me much lighter. Our turnaround times have redu-  ced because we no longer have to change the  hook for different coil sizes.”   Jörg Hollmann Warehousing + Transport Manager, Plettenberg C.D. Wälzholz-Brockhaus GmbH  17 Coil Hooks W Coil hooks  without a counterweight V i Robust design made of high-quality steel with a material test certificate, of course. The support arm points upwards with a tilt of approx. 3° under load. Work with the coil hook without a counterweight is only possible with small coils, because the coil hook has to be manually put into the coil. Order No. CHO 0030 0010 0010 CHO 0055 0010 0010 CHO 0085 0010 0010 CHO 0050 0015 0015 CHO 0085 0015 0015 CHO 0130 0015 0015 CHO 0065 0020 0020 CHO 0115 0020 0020 CHO 0175 0020 0020 CHO 0100 0030 0030 CHO 0175 0030 0030 Coil width = Prong length [mm] 100 100 100 150 150 150 200 200 200 300 300 Internal ht. i [mm] 300 400 500 300 400 500 300 400 500 300 400 Load cap. [kg] 300 550 850 500 850 1300 650 1150 1750 1000 1750 Prong ht. Zh [mm] 30 40 50 45 60 60 50 65 80 70 80 Zh Zb Zl Prong wdth. Zb [mm] 10 10 10 10 10 15 15 15 15 15 20 Technical specifications subject to change Weight [kg] 2 2 3 3 4 7 5 7 10 9 15 W V Coil tilt hook  Suitable because of the tilt support with the high lug for tilting coils. Coils have to lie on squared wood, individual slit strip rings have to be well bundled. The operation of the coil tilt hook is only possible with small coils and requires careful operation. Narrow split strip coils can only be Be sure to tilted in one direction! The request technical minimum widths must not C    information on C    C    o   fall below the values given o  i   i    the coil tilt hooks! l   w  l   o i   b  d   i   r  l   e  w  i   t   i   d    in the table. e   t    h   t   h   i Order No. CKH 0050 0020 0040 CKH 0100 0020 0045 CKH 0100 0030 0050 CKH 0250 0020 0050 CKH 0250 0030 0050 CKH 0300 0035 0055 Load cap. [kg] 500 1000 1000 2500 2500 3000 Internal height [mm] 400 450 500 500 500 550 Internal coil diam. at least [mm] 300 300 400 300 400 500 Coil width [mm] 100-200 100-200 200-300 100-200 200-300 250-350 i    l   i    t  e  r   Ø   c  - o  m  e    l   e  n   r   a   a    i   n   n   e   t  e   d   n    I   e  r     e    l  t   m   n   d    i    I    i   a   i   s   d   C  o   i  n   Ø    l    i   o   C Prong length Zl [mm] 200 200 300 200 300 350 Tilt lug width Zb [mm] 60 60 60 80 80 80 Eye ht. V [mm] 80 100 100 130 130 130 Eye wdth. W [mm] 40 50 50 65 65 65 Other designs are available upon request Coil hook with secutex pipe module Spindle-adjustment suspension unit 18 Hook for machine parts Lifting beam with wire-coil hook Hook for concrete pipes Slit strip hook Hook with load safety unit Double wire-coil hook Weight [kg] 8 9 12 11 14 28 Various types of load lifting gear  Load lifting gear straight from the manufacturer Fast and safe handling with a kick… If load lifting is an important part of the production process efficient solutions make sense. We design and manufacture heavy duty load lifting gear with particular emphasis on the handling of coils and steel sections. We have a proven track record and have developed a great number of solutions in partnership with big name clients from the steel industry. Interior mechanical coil gripper Coil tongs Sheet metal stack tongs, electrically telescoping as an option Exterior coil gripper Lifting beam carrier for pallet stacks Coil tilting tables Tilting tables without internal drive (tilting using an available crane) ■ Cost-effective ■ Only suitable for lighter loads Tilting tables with electro-mechanical drive (geared motor with roller chain) ■ Proven standard design ■ Robust ■ Simple to control ■ Suitable for heavy loads Tilting tables with hydraulic drive ■ Highly robust ■ Suitable for the heaviest loads Special designs ■ Tilting tables with decoiler mandrel for split strip coils (narrow coils) ■ Tilting tables for moulds ■ Tilting tables for machine components 19 Coil handling secutex coil supports for split strip coils secutex impact protection and slot-in tubes as safeguard against overturning In processing systems for split strip coils the narrow coils must be prepared in a vertical position in readiness for processing. There are repeated serious accidents at work caused by coils overturning. It is becoming increasingly important to protect the manufactured sheet metal coils or those that are awaiting further processing. Sensitive foil coils, sometimes of a considerable weight, are regularly subjected to pressure points as a result of  improper storage. These then cause problems during forming. The secutex coil supports for split strip coils have been especially developed for simple and safe storage. The highly robust steel section frame is fitted with secutex impact protection on the storage surface. secutex is an extremely robust and hardwearing type of polyurethane. secutex impact protection is resistant to the majority of oils and greases unlike most other types of rubber and recycling materials. Commercially available steel tubes are slotted into the hole pattern to protect against overturning, the split strip coils are fully secure. The system can be expanded The secutex coil supports are of a modular design which allows several units to be simply plugged into each other. SAFETY is paramount As a lifting device the design has been subjected to static analysis and has the highest welding quality accreditation. Suitable for long-term storage SCS 0080 0140 0 SCS 0120 0180 0 SCS 0180 0240 0 Coil Ø [mm] 800-1400 1200-1800 1800-2400 Length [mm] 3000 3000 3000 for split strip coils incl. 8 slot-in rods for securing SCS 0080 0140 S SCS 0120 0180 S SCS 0180 0240 S 800-1400 1200-1800 1800-2400 Technical specifications subject to change Rollover stability of coils having different dimensions Coil storage with secutex surface Order no. Optional: ■ Additional tubes to protect against overturning ■ Cross-bar, slot-in, for the storage of  smaller diameter coils ■ Coated slot-in tubes 3000 3000 3000    ) 000   m   m1900    ( 1800   g   n1700    i   r    d1600   n   a1500    b    l 1400   e   e1300    t   s    f 1200   o   r 1100   e    t   e1000   m   a 900    i    d 800    l   a 700   n   r   e 600    t   x    E 500 2000 2000 Area that is Kippstabiler Bereich rollover stable Area that is not Nicht-kippstabiler rollover stable Bereich 1170 960 775 680 590 570 555 500 550 275 0 50 100 150 200 250 300 350 400 Width of steel coils (mm) Bandstahlringbreite (mm) 20 620 450 600 Coil handling secutex coil mat and mobile coil storage The secutex coil mat and mobile coil storage have been designed for simple and fast intermediate storage. They can be used individually or in multiples depending upon the coil width. secutex is an extremely robust and hardwearing type of polyurethane. secutex impact protection is resistant to the majority of oils and greases unlike most other types of rubber and recycling materials. Optional: ■ Additional tubes to protect against overturning ■ Cross-bar, slot-in, for the storage of  smaller diameter coils ■ Coated slot-in tubes Cost-effective bulk prices As us to quote for larger quantities! i Please note: The secutex coil mats cannot be rolled up due to their narrow width and shallow angles. They are therefore unsuitable for long-term storage of coils. secutex coil mat Place your valuable coils on a safe base with secutex coil mats. Order no. SCM 0080 0140 0 SCM 0100 0160 0 SCM 0120 0180 0 Coil Ø [mm] 800-1400 1000-1600 1200-1800 Length [mm] 3000 3000 3000 Width Height Weight [mm] [mm] [kg] 400 30 23 400 43 36 400 55 50 secutex mobile coil storage Place your valuable coils on a safe base with secutex coil mats. Shorter and lighter and therefore easier to use on the move. Order no. SMC 0120 0180 0 SMC 0120 0180 1 SMC 0120 0180 2 Coil Ø Length [mm] [mm] 1200-1800 1000 1200-1800 1000 1200-1800 400 Width Height Weight [mm] [mm] [kg] 700 80 27 700 100 44 400 55 5 secutex mobile coil storage Only type SCL-FS secutex coil storage units for split strip coils have a cast hole pattern of steel into which the round rods Order no. SCF 0080 0140 0 SCF 0120 0180 0 SCF 0180 0240 0 Coil Ø [mm] 800-1200 1200-1800 1600-2400 are slotted to protect against overturning. Request the technical report on coil stability! Length Width Height [mm] [mm] [mm] 1500 500 75 1500 550 80 1500 675 100 for split strip coils inc. 8 slot-in rods for securing SCF 0080 0140 S SCF 0120 0180 S SCF 0180 0240 S 800-1200 1500 1200-1800 1500 1600-2400 1500 650 750 850 75 80 100 21 Lifting Attachments for Fork Lift Trucks The quick route to simple lifting Lifting attachments for fork-lift trucks Slide on pockets for two fork-lift truck prongs; secured with two lock screws; a rotating and swiveling eye hook with a safety latch (cannot be rotated under load) is located in the center. Galvanised version. ■ Comprehensive operating instructions, major factory test certificate and declaration of conformity  ■ Available on short notice ■ Consultation on site Additional equipment: Eye hook with ball bearings for rotation under load; the cross-beam dimensions can also be provided according to individual requirements. Order No. UNO 0100 0000 0 UNO 0200 0000 0 UNO 0300 0000 0 UNO 0500 0000 0 Load-bearing cap. l [mm] 440 480 500 520 [kg] 1000 2000 3000 5000 Dimensions w [mm] 120 160 180 200 V [mm] 60 60 80 100 Weight m [mm] 23 27 35 45 T [mm] 220 280 315 425 [kg] 12 14 18 25 i 360 A swivel hook with ball bearings for rotation under load can be supplied upon request! Fork-lift truck cross-beam L Secured with two lock screws located in the center, a rotating and swiveling eye hook with a safety latch, two load hooks with a safety latch on the outside. Galvanised version.  W   V   V    m Order No. TRE 0100 0000 0 TRE 0200 0000 0 TRE 0300 0000 0 TRE 0500 0000 0 Load-bearing cap. [kg] 1000 2000 3000 5000 Prong spacing [mm] 320 320 320 320 Weight [kg] 13 28 30 42 Fork-lift truck cross-beam for single prong Slip on bag for one fork prong. Please note: Overloading of the fork prongs has to absolutely be avoided. ■ Secured with lock screws ■ Rotating and swiveling hook Order No. GTZ 0100 0000 0 GTZ 0200 0000 0 GTZ 0300 0000 0 22 Load-bearing cap. [kg] 1000 2000 3000 W [mm] 140 140 140 V [mm] 65 65 65 t [mm] 315 330 355 Weight [kg] 10 12 14  ° Lifting Attachments for Fork Lift Trucks Crane jib for fork-lift trucks Load-bearing capability diagram .  e i t   k   c a p  i g   d ä  H  a  f   h   o  g    L   a   O 5      .   r  ee  T  . p1 * * 0      6       m p  l i   l 0       * y 0       r  T k        E x B a e i  ds p e  f l ü * 7      0       g    5       o k      9      0       M  g    0      Slide on pockets for two fork prongs; secured with a locking chain. With swivel hooks (cannot be turned under load) that can be changed. Telescopic capability; the useful length can be easily adjusted with socket pins (note the loadbearing capability diagram). 1      0      0      k      1      0      1      0       g    1      5      k      3      0       g    1      5      k      6      0       g    1      0      k      9      0       g    2      5      k      5      0       g    2      0      k      5      0       g    0      k      0       g    k       g    Note: Always pay attention to the center of  gravity and the load-bearing capability of your fork-lift truck! Order No. GKV 0250 0050 0 GKV 0500 0050 0 GKV 0250 0050 1* GKV 0500 0050 1* Load cap. [kg] 2500 5000 2500 5000 L max. [mm] 3850 3850 3850 3850 1 2 3 4 5 6 k       g    7 8 9 10 11 max. 3850 mm L min. [mm] 910 910 910 910 Dimensions V [mm] 70 100 70 100 w [mm] 180 200 180 200 Weight [kg] 210 393 260 470  V   W  The crane arm Type **.1 is designed to be capable of swiveling! Fork mounted jib Fork mounted jib for fork-lift trucks. Can be mounted both crosswise and lengthwise. The secutex Fork mounted jib permits diverse application possibilities due to the mounting arrangement on the fork-lift truck. Order No. GKT 0250 0200 0 i Load cap. [kg] 2500 Weight [kg] 165 Always pay attention to the load-bearing capability and the center of gravity of the fork-lift truck when using the fork-lift truck lifting attachments ! i A swivel hook with ball bearings for rotation under load can be supplied upon request! 360  ° Short crane jib for fork-lift trucks The fork-lift truck becomes a universal lifting machine with this. Securing is done with 2 lock screws. Always pay attention to the center of gravity and the loadbearing capability of the fork-lift truck. ■ ■ Swivel hook Robust design, suitable for moving operation Order No. GKS 0100 0050 0 GKS 0200 0050 0 GKS 0300 0050 0  Type ZV2P 1000/750/0,5 ZV2P 2000/750/0,5 ZV2P 3000/750/0,5 Q [kg] 1000 2000 3000 L [mm] 500 500 500 V [mm] 70 70 80 W [mm] 160 160 160 b [mm] 750 750 750 t [mm] 325 300 200 Weight [kg] 280 305 320 23 Lifting Attachments for Fork Lift Trucks Turning in no time at all Fork mounted rotator beam The rotator beam can be used in very flexible ways. The fork lift pockets can be generously adjusted. A suspension head is also available for use on the crane hook. Order No. GWT 0050 0100 0 GWT 0050 0200 0 GWT 0050 0300 0 GWT 0100 0100 0 GWT 0100 0200 0 GWT 0100 0300 0 GWT 0200 0100 0 GWT 0200 0200 0 GWT 0200 0300 0 Load cap. [kg] 500 500 500 1000 1000 1000 2000 2000 2000 Dimensions L max. [mm] L min. [mm] 1000 500 2000 1000 3000 1500 1000 500 2000 1000 3000 1500 1000 500 2000 1000 3000 1500 i The appropriate slings for the turning process are available upon request. Request informational material! BigBag lifting attachment for fork-lift trucks Specially developed attachment for the gentle transport of BigBags with the fork-lift truck. The carrying eyes have large radii, so the loops of the BigBags are given long-term protection. Order No. GBB 0150 0900 0 Load cap. WLL [kg] 1500 W [mm] 160 V Prong spacing L [mm] [mm] [mm] 60 600 900 B [mm] 900 Weight [kg] 72 BigBag lifting frame With suspension unit for single hooks, DIN 15401; with four hooks for the BigBag loops. Order No. BBT 0100 0900 0 BBT 0200 0900 0 Load cap. [kg] 1000 2000 L B [mm] [ mm] 900 900 900 900 V W m T Weight [mm] [mm] [mm] [mm] [kg] 100 50 60 110 18 130 65 60 140 30 Battery lifting attachment Flexible, telescopic lifting attachment for the transport of batteries and rectangular loads. Four load hooks with a safety latch. Order No. GBT 0200 0120 0 24 Load Weight w/o W V cap. load [kg] [kg] [mm] [mm] 2000 90 60 160 Prong spacing [mm] 500 L B [mm] [mm] 1.200-800 800-600 L W V B Barrel Grippers Barrel lifting systems Barrel-lifting equipment ■ ■ ■ ■ ■ ■ Lightweight, but 500 kg load-bearing capability Suitable for barrel diameters up to a maximum of 0.7 m Test certificate from Germanischer Lloyd Better work through quick and flexible handling Easy storage - always at hand Very economical 1 2 x A 40, 900 mm long, 2 3 loops 300 mm long Tube with Powerflex coating, 500 mm long Ratchet base SPL 10 x 100 x 200 mm lashing strap 4 Ratchet 20020/4-1, 2.5 m long, SS.FASS.HG 2 threaded and sewn back Load-bearing cap. [kg] 500 Order No. 1 Max. diam. [mm] 700 3 4 "Top" barrel tongs For the vertical lifting of bead-ring or clamping-ring barrels. Also for use in the case of tightly stacked barrels. Order No. FTO 0030 0060 0 Load cap. [kg] 300 Eye level [mm] 95 Gripping range [mm] 600 Weight [kg] 5 "Top-Side" barrel tongs For lifting bead-ring or clamping-ring barrels. Open barrels can also be transported, because they are always kept in a vertical position. With automatic latching. Order No. FTS 0030 0060 0 Load cap. [kg] 300 Eye level [mm] 55x65 Gripping range [mm] 600 Weight [kg] 10 "Side" barrel tongs For horizontal lifting and transport of bead-ring or clamping-ring barrels. Order No. FSI 0030 0090 0 Load cap. [kg] 300 Eye level [mm] 95 Gripping range [mm] 900 Weight [kg] 6 Barrel turning tongs For the safe lifting of inherently stable bead-ring or clamping-ring barrels. The barrels can be safely picked up and set down in a lying or standing position because of the uprighting rollers; difficult positioning by hand is no longer necessary. ■ Suspension unit for single hooks, DIN 15401 ■ Hold-open lever, automatically latching into place, with extra large handle ■ Finger trap protection ■ Galvanized / powder-coated Order No. FWZ 0030 0060 0 FWZ 0050 0060 0 Load cap. [kg] 300 500 Eye level [mm] 95 95 Gripping range [mm] 600 600 Clamping jaw with uprighting rollers Weight [kg] 58 - 25 Grippers Safely and gently lifted Round material grippers W Round material grippers for the horizontal transport of round material and pipes. A load-dependent clamping force is generated through the robust lever combination; the load must not crush under pressure. ■ With suspension unit for single hooks, DIN 15401 ■ Robust gripping jaws for the gentle transport of the load ■ ■ ■ ■ ■ Secure grip because of the guaranteed 3-point contact of the gripper arms Hold-open lever, automatically latching into place, with extra large handle Additional pivot reinforcement for longer holding capability Finger trap protection Galvanized / powder coated Block gripper Block grippers for the gentle transport of  block-shaped loads with vertical, parallel side surfaces. A load-dependent clamping force is generated through the robust lever design; the load must not crush under pressure. The block gripper is designed for a coefficient of friction of at least 0.4 µ; the item to be transported has to therefore be dry and free of lubricants. ■ With suspension unit for single hooks, DIN 15401 ■ Parallel gripping jaws with very robust secutex impact protection with a structured surface ■ ■ Hold-open lever, automatically latching into place, with extra large handle Additional pivot reinforcement for longer holding capability ■ Finger trap protection ■ Galvanized/ powder coated G  A  Order No. RUG 0025 0025 0 RUG 0050 0020 0 RUG 0050 0035 0 RUG 0050 0050 0 RUG 0100 0025 0 RUG 0100 0035 0 RUG 0100 0050 0 RUG 0100 0080 0 RUG 0100 0120 0 RUG 0250 0025 0 RUG 0250 0035 0 RUG 0250 0050 0 RUG 0250 0080 0 RUG 0250 0120 0 Load cap. [kg] 250 500 500 500 1000 1000 1000 1000 1000 2500 2500 2500 2500 2500 Gripping Jaw Eye diam. range width A [mm] G [mm] [mm] 250 - 60 250 65 200 - 40 200 75 350 - 100 300 75 500 - 200 400 75 250 - 60 200 80 350 - 100 300 80 500 - 200 400 80 800 - 300 440 80 1200 - 800 500 80 250 - 60 200 95 350 - 100 300 95 500 - 200 400 95 800 - 300 440 95 1200 - 800 500 95 Weight [kg] 16 14 30 53 33 36 68 123 165 58 53 91 189 -  Additional equipment: ■ Automatic step-by-step system ■ Gripping range according to individual requirements W       H       G G  A  Order No. BLG 0025 0012 0 BLG 0025 0026 0 BLG 0025 0050 0 BLG 0050 0012 0 BLG 0050 0026 0 BLG 0050 0050 0 BLG 0100 0026 0 BLG 0100 0050 0 BLG 0100 0075 0 BLG 0250 0026 0 BLG 0250 0050 0 BLG 0250 0075 0 Load cap. [kg] 250 250 250 500 500 500 1000 1000 1000 2500 2500 2500 Gripping range A [mm] 125 - 50 260 - 150 500 - 250 125 - 50 260 - 150 500 - 250 260 - 150 500 - 250 750 - 480 260 - 150 500 - 250 750 - 480 Grip ping Gripping Eye Weight jaws height diam. G [mm] H [mm] [mm] [kg] 100 x 100 132 80 12 100 x 100 132 80 16 100 x 100 132 80 17 100 x 100 132 80 18 100 x 100 132 80 21 100 x 100 132 80 28 120 x 120 162 85 33 120 x 120 192 85 43 120 x 120 192 85 60 160 x 160 217 95 78 160 x 160 217 95 93 160 x 160 217 95 107  Additional equipment: ■ Automatic step-by-step system ■ Gripping jaws with indentations (pay attention to the coefficient of friction) ■ Gripping range according to individual requirements ■ Special gripper with increased contact pressure for oiled parts Other designs available upon request! Three-fold gripper 26 Crate gripper Gripper for foam blocks Round material gripper Turning gripper Tongs and Grippers  Adjustable block tongs for stones Adjustable tongs for the transport of concrete or stone blocks. A load-dependent clamping force is generated through the robust lever design; the load must not crush under pressure and the load center has to be in the middle. ■ Suspension unit for single hooks, DIN 15401 ■ Adjustment via socket pins ■ Single toothed jaws ■ Hold-open lever, automatically latching into place, with extra large handle ■ Finger trap protection ■ Galvanized / powder coated Order No. BGS 0060 0054 0 BGS 0100 0058 0 BGS 0120 0045 0 Load cap. [kg] 600 1000 1200 A2 [mm] 540 580 450 A1 [mm] 300 300 140 B [mm] 175 215 175 W [mm] 80 100 100 Weight [kg] 25 48 30 Prefabricated concrete part tongs Adjustable tongs for the transport of concrete or stone blocks. A load-dependent clamping force is generated through the robust lever design; the load must not crush under pressure and the load center has to be in the middle. ■ Suspension unit for single hooks, DIN 15401 ■ With secutex gripping jaws ■ Hold-open lever, automatically latching into place, with extra large handle ■ Finger trap protection ■ Galvanized / powder coated Load cap. [kg] 400 400 400 Order No. BFZ 0040 0020 0 BFZ 0040 0040 0 BFZ 0040 0060 0 A1 – A2 [mm] 100-200 mm 200-400 mm 400-600 mm Weight [kg] 31 53 87 A1 – A2 Universal turning gripper for stone slabs/pillars A load-dependent clamping force is generated through wire ropes that can be used at different angles; the load must not crush under pressure. The stone slab/pillar can be gripped in a horizontal position, tilted into a vertical position and subsequently carried in a vertical position with the turning gripper. The gripper is designed for a coefficient of  friction of at least 0.4 µ; the item to be transported has to therefore be dry and free of  lubricants. ■ Coated gripping jaws ■ Suspension unit for single hooks, DIN 15401 ■ Hold-open lever ■ Galvanized / powder coated ■ Model KKULG with an additional safety device to prevent an unintended opening of the gripper Universal turning gripper for stone slabs Order No. WGP 0050 0010 0 WGP 0120 0010 0 WGP 0050 0020 0 WGP 0120 0013 0 WGP 0160 0013 0 Load cap. [kg] 500 1200 500 1200 1600 A2 A1 [mm] [mm] 100 25 100 25 200 60 130 25 130 25 M N [mm] [mm] 160 140 160 140 140 120 200 165 200 165 N1 Weight [mm] [kg] 90 12 90 16 24 27 29 Universal turning gripper for pillars Order No. WGR 0050 0014 0 Load cap. A2 A1 [kg] [mm] [mm] 500 140 40 M [mm] 115 N [mm] 140 N1 Weight [mm] [kg] 90 18 27 Tongs and Grippers Suspension for concrete pipes or manhole rings Suspension equipment for the vertical transport of concrete pipes and rings. A load-dependent clamping force is generated through the robust lever design. Order No. BRG 0150 0012 0 BRG 0250 0012 0 BRG 0150 0025 0 BRG 0250 0025 0 Load cap. [kg] 1500 2500 1500 2500 Model not adjustable not adjustable adjustable adjustable ■ ■ ■ ■ Suspension unit for single hooks, DIN 15401 RUD chain lifting equipment Galvanized clamps With secutex impact protection (gripping range reduced by 20 mm) as an option A2 [mm] 120 120 250 250 A1 [mm] 80 * 80 * 80 80 B [mm] 225 245 275 275 D [mm] 500-2000 500-2000 500-2000 500-2000 Weight [kg] 18 24 36 42 30-90 ° ØD          B  A1-A2 Paving tongs for curbstones / round profiles Adjustable/non-adjustable paving tongs for manual handling of curbstones or similar elements or for parts with a circular cross section. A load-dependent clamping force is generated through the robust lever design; the load must not crush under pressure. The load center has to be in the middle; 2 grippers have to be used in pairs for long parts. ■ Extra large handles ■ Adjustment via socket pins (only the adjustable model) ■ Single toothed jaw (coefficient of friction at least 0.4 µ) ■ Galvanized / powder coated i Special designs or different versions on request. Please telephone! Paving tongs for curbstones Design Order No. BSG 0012 0025 0 BSG 0012 0027 0 Load cap. [kg] 120 120 fixed adjustable A2 [mm] 250 275 A1 [mm] 125 40 B [mm] 133 149 Weight [kg] 7,6 8       B Paving tongs for round profiles Order No. BSR 0005 0013 0 BSR 0025 0016 0 Load cap. [kg] 50 250 Diam. D [mm] 130 160 H [mm] 450 650 Weight [kg] 2 5 Manual placement tongs for slabs and paving stones Manual placement tongs for manual handling of slabs and paving stones. The load center has to be in the middle; 2 grippers have to be used in pairs for long parts. Order No. BSV 0001 0000 0 Load cap. [kg] 10 A2 [mm] 270 Extra large handles Extra narrow gripping jaws (they usually fit in the gap of the paving stone) ■ Galvanized/ powder coated ■ ■ A1 [mm] 90 B [mm] 35 L [mm] 410 H [mm] 715 Weight [kg] 4,4 Tree trunk gripper Adjustable tongs for the transport of tree trunks. A load-dependent clamping force is generated through the robust lever design; the load center has to be in the middle. Order No. BSZ 0250 0100 0 28 Load cap. [kg] 2500 A1 [mm] 1000 ■ ■ ■ A2 [mm] 400 Suspension unit for single hooks, DIN 15401 Single toothed jaw Automatic hold-open unit Eye height [mm] 70 Eye width [mm] 140 Weight [kg] 160 Other sizes available upon request!       H ØD  A1-A2 Rail Grippers Gripping rails, but safely   Automatic RailGrip rail gripper – patent pending ■ ■ ■ ■ ■ Fully automatic lifting of the rails without manual intervention (particularly picking up rails from a rail stack, for example, is frequently hazardous) Safety lock to prevent unintended opening of the gripper Super robust design, pulling at an angle (tilt angle 30°) is permissible Please ask about your bulk discount when purchasing large quantities Note the exchange campaign RailGrip, automatic RailGrip rail gripper with automatic system Model Order No. RGA 0200 0000 0 RGA 0400 0000 0 NK1 2001/75-A NK1 4001/75-A WLL [kg] 2000 4000 Gripping range/ rail type S49, R50, S54, UIC60 S49, R50, S54, UIC60 Eye diam. [mm] 90 90 Weight [kg] 13 – New-for-old exchange campaign i And this is how it works: You give us your old rail gripper from Axzion or GKS and get a new RailGrip rail gripper from us at a special price. Save money, but don't save on quality! RailGrip, manual RailGrip rail gripper with manual system Model Order No. RGM 0200 0000 0 RGM 0400 0000 0 NK1 2001/75 NK1 4001/75 WLL [kg] 2000 4000 Gripping range/ rail type S49, R50, S54, UIC60 S49, R50, S54, UIC60 Eye diam. [mm] 90 90 Weight [kg] 12 – Roller clamp – NKR  ■ ■ With limited guidance control With safety lock (mechanical) Order No. RGR 0400 0000 0 Model NK 4001/75 WLL [kg] 4000 Gripping range rail type S49, R50, S54, UIC60 Eye diam. [mm] 110 Weight [kg] 31 Other grippers upon request. Here are a few examples: Lifting 2000 kg Pulling 500 kg Transport of piling Grooved rail gripper Multiple gripper up to 20 tons possible For handling in the building yard up to 4000 kg 29 Grippers Robust and safe Interior wire coil grippers Interior wire coil gripper for quick and gentle transport in the steel industry. The robust design with a central stanchion and especially wear-resistant gripping prongs guarantee safe operation in permanent use. ■  Automatic ■ ■ ■ step-by-step system Large lifting eye unit Low profile and robust structure Simple maintenance  Y  W  X  V  ■ ■ Torsion-resistant design due to a positive-locking central stanchion Exchangeable gripping claws made of highly wear-resistant fine-grain steel J H C G ØA  Order No. DBI 0300 0000 0 Load cap. [kg] 3000 Gripping rg. A [mm] 800-550 Eye dim. H x B [mm] 150 x 70 Usf. ht. [mm] 960 C [mm] 290 G [mm] 150 H [mm] 860 J [mm] 1.460 V [mm] 170 W [mm] 100 X [mm] 40 Y [mm] 20 Weight [kg] 210 Y [mm] 15 Weight [kg] 440 Technical specifications subject to change Exterior wire coil grippers Exterior wire coil gripper for the steel industry when a large amount of product turnover is involved in permanent operation. The well thought-out design ensures a safe and gentle grip on the wire coils. J  X Y  V Robust, torsion-resistant design ■ Exchangeable gripping claws made of highly wear-resistant fine-grain steel ■  Automatic step-by-step system ■ Large eye lifting eye ■ Simple maintenance ■ H1 H C B F G ØA  Order No. DBA 0300 0000 0 Load cap. [kg] 3000 Gripping rg. A [mm] 1250-850 Eye dim. H x B [mm] 150 x 75 Usf. ht. [mm] 1.380 B [mm] 710 C [mm] 350 H1 [mm] 800 H [mm] 1.280 Technical specifications subject to change  Vertical coil lifter The coils are gripped by clamping the outer edge; the coils have to be suitable for this strain. ■ ■ ■ Suspension unit for single hooks, DIN 15401 Galvanized / powder coated Other dimensions upon request Order No. SPV 0025 0035 0 30 Load cap. [kg] 250 D [mm] 355 W [mm] 30 V [mm] 60 Y [mm] 16 L [mm] 470 H [mm] 540 Weight [kg] 55 J [mm] 1.580 V [mm] 120 W [mm] 70 X [mm] 150 Lifters and Grippers Lifting equipment for passenger cars Suitable for moving passenger cars. The maximum permitted weight of the car is 2500 kg with a wheel spacing of 3.5 to 4.5 m and a vehicle width of 1.6 to 2.2 m. Lifting beam with 4 lifting slings and 4 wheel clamps. It can be folded together for easy transport. ■ Lifting eye for single hooks, DIN 15401 ■ Assembly with socket pins ■ Galvanized wheel clamps Load cap. [kg] 2500 625 Order No. PHG 0250 0000 0 PHG 0062 0000 0 L [mm] 2060 W V Y [mm] [mm] [mm] 435 385 375 Individual wheel grippers DKmin DKmax 13" 17" 13" Weight [kg] 120 17" Other dimensions upon request Coil turner The coil turner is suitable for turning coils and reels. The coil turner is moved into the coil core and then spread. The coil turner can also be provided with a screw plate for turning symmetrical machine parts. ■ Suspension unit for single hooks, DIN 15401 ■ With turning gearbox, self-locking ■ With expanding arbor or screw plate ■ Galvanized / powder coated ■ Without turning gearbox as an option Model Order No. NCP 100/1,4/250/13,5 NCP 1000/0,8/125/560 SPW 0010 0140 0 SPW 0100 0080 0 WLL [kg] 100 1000 D [mm] 1400 800 d [mm] 250 125 H [mm] 13,5 560 L [mm] 1350 1180 H1 [mm] 1620 1365 Weight [kg] 105 140 Other dimensions upon request Other designs and information available upon request! Gripper for rail vehicle wheels Steel bar gripper Paper reel gripper Turning gripper for stone slabs Turning gripper for wheels Cable reel gripper Stone gripper Pull gripper Gripper for concrete sections Gripper for round steel Turning gripper for coils Gas cylinder lifter Special gripper, spindleadjustment Gripper for flanges Paper reel lifter Special gripper Gripper for box frame Turning gripper for foil 31 Loading Forks  We keep the material flow "flowing" Loading forks with manual weight balancing The complete program in a lightweight design through the use of high-quality materials. All of the models have laterally adjustable forks, optional height adjustment, and provide multifunctional application possibilities for all load-lifting areas close to the floor because of this. The loading fork can be equipped with a protective cage and lashing strap or a safety chain for the overhead range for an additional charge. Welded design with slim fork prongs, the lifting ring is appropriate for DIN 15401 single hooks, among others. The surface has a rust-resistant primer coat; the top coat is RAL 1004  yellow. These robust loading forks are especially suitable for items on pallets. The weight balancing is done by rehanging the lifting ring by hand. i Manufactured in accordance with the specifications of  the Worker's Compensation Association and the accident-prevention regulations. Fixed loading height Flexible loading height Load centre of gravity at 600 mm Suitable for the longitudinal and cross transport of a Euro pallet Nom. load cap. [kg] 1000 1500 2000 3000 1000 1500 2000 3000 Order No. Load C of G 600 mm LMS 0100 0100 6     d    e    x     i     F LMS 0150 0100 6 LMS 0200 0100 6 LMS 0300 0100 6  .     j      d    a    t     h    g     i    e     H LMH 0100 0100 6 LMH 0150 0100 6 LMH 0200 0100 6 LMH 0300 0100 6 Prong cross-sec. [mm] 80 x 35 90 x 40 120 x 40 130 x 50 80 x 35 80 x 40 100 x 40 120 x 45 Over. ht. B [mm] 1450 1500 1570 1650 1800 1850 1900 1950 Ld. ht. [mm] 1300 1300 1300 1300 1300-2000 1300-2000 1300-2000 1300-2000 Prong adj. range Z [mm] 400-900 400-900 450-900 450-900 350-1000 400-1000 400-1000 450-1000 Load centre of gravity  at 500 mm Weight Bestell-Nr. Load C of G [kg] 110 140 165 220 120 150 180 240 500 mm LMS 0100 0100 5 LMS 0150 0100 5 LMS 0200 0100 5 LMS 0300 0100 5 LMH 0100 0100 5 LMH 0150 0100 5 LMH 0200 0100 5 LMH 0300 0100 5 Not suitable for the longitudinal transport of a Euro pallet! Loading fork with manual  weight balancing, simple design Fixed loading height Fixed prong spacing These especially economical lifting forks are suitable for items on pallets. The weight balancing is achieved by rehanging the lifting ring by hand. The prongs have a fixed spacing. 10 00    m  m  Order No. LME 0150 0100 5 32 Load cap. [kg] 1500 Ring height [mm] 260 Ring width [mm] 140 Interior height [mm] 1300 Prong dim. [mm] 80x40 Prong spacing [mm] 580 Weight w/o load [kg] 120 Loading Forks Loading forks with automatic weight balancing The secutex loading forks automatically adjust to the load center via a running carriage and gas strut. When empty, the lifting point is pressed against the rear limit stop by the wear-free gas strut and automatially hangs in a horizontal position. Under load, the eye moves to the front limit stop; the loading fork hangs in a vertical position. Loading forks with automatic  weight balancing The automatic weight balancing system ensures that the loading fork hangs in a horizontal position in the loaded state, and easy handling of the pallets is possible because of this. i Fixed loading height Please note: The automatic weight balancing only goes into effect with WLL > 20%! Flexible loading height Load centre of gravity  at 500 mm Load centre of gravity at 600 mm Suitable for the longitudinal and cross transport of a Euro pallet Order No. Load C of G 600 mm LAS 0100 0100 6     d    e    x     i     F LAS 0150 0100 6 LAS 0200 0100 6 LAS 0300 0100 6  .     j      d    a    t     h    g     i    e     H LAH 0100 0100 6 LAH 0150 0100 6 LAH 0200 0100 6 LAH 0300 0100 6 Nom. load cap. [kg] 1000 1500 2000 3000 1000 1500 2000 3000 Prong cross-sec. [mm] 80 x 35 90 x 40 120 x 40 130 x 50 80 x 35 80 x 40 100 x 40 120 x 45 Over. ht. B [mm] 1450 1500 1570 1650 1800 1850 1900 1950 Ld. ht. [mm] 1300 1300 1300 1300 1300-2000 1300-2000 1300-2000 1300-2000 Prong adj. range Z [mm] 350-1000 400-1000 400-1000 450-1000 350-1000 300-1000 400-1000 450-1000 Weight Order No. Load C of G [kg] 110 140 165 220 120 150 180 240 500 mm LAS 0100 0100 5 LAS 0150 0100 5 LAS 0200 0100 5 LAS 0300 0100 5 LAH 0100 0100 5 LAH 0150 0100 5 LAH 0200 0100 5 LAH 0300 0100 5 Not suitable for the longitudinal transport of a Euro pallet! Special design loading forks Wire bundles Heavy duty loading fork Folding With counterweight For sheet metal stacks Loading fork for shelves with height adjustment and spindleadjustable suspension 33 Miscellaneous Lifting Resources Heavy load carrier The mobile crane Heavy loads are usually moved with large cranes. If such a load needs to be transferred to another building a heavy-load transport vehicle is normally used with the load being transferred with an overhead crane. The newly developed heavy load carrier functions independently of cranes and transporters. The load is picked up with an integrated, hydraulically driven hoist and the factory overhead crane remains free for use in on-going production. The heavy load carrier can then be navigated with millimetre accuracy along narrow ways, steered via a simple to use remote control. The robust wheels are coated with polyurethane and are driven by high-torque hydraulic motors. An on-board battery supplies power to the hydraulic pump which allows the heavy load carrier to be used independently, without external connections. Launch customer, MAN B&W in Denmark, transports marine engines weighing up to 80 t max., within its premises. It was possible to considerably reduce transport times to the engine test stand and to the paint shop for final painting. It is particularly important to note that the heavy load transporter can now be loaded independently of the production line, which eliminates the disruption to ongoing production. Do you require a similar solution? Please call us! Heavy load lift truck  Simple handling Heavy loads such as machine parts, coils and compact steel constructions are usually moved with cranes or large forklifts. Cranes are not available everywhere and cannot be used in all situations. Attaching the load takes time and using a forklift is often much more efficient. Large forklifts require wide passageways to manoeuvre and they must be driven by qualified staff. Heavy load lift trucks function in exactly the same manner as the well-known and widely used pallet trucks but are suitable for heavier loads. The load is lifted via the integrated, hydraulically powered lifting cylinder. The heavy load lift truck is easily manoeuvred via simple to operate controls on the steering drawbar. The robust wheels are coated with polyurethane and the guide wheel is driven by a high-torque hydraulic motor. An on-board battery supplies power to the hydraulic pump. Our launch customers have provided positive feedback that existing overhead cranes are freed up for other uses and there is reduced waiting time. The low build height is particularly important, meaning that closed containers can now be more easily loaded with the heavy load lift truck. 34 We would be pleased to provide  you with a quotation for any product on this page. Please contact us! i Miscellaneous Lifting Resources Scrap containers robust design Mid-size scrap container ■ Suspension unit for 4 leg chain and fork-lift truck prongs ■ Automatically closing floor flaps for quick emptying, tipping out the scrap is no longer necessary Heavy-duty scrap container ■ Lifting unit for crane hooks ■ Emptying by tipping out the scrap ■ Super robust design for steel scrap Too much valuable shop floor space is taken up with large waste containers, because a route wide enough for a truck has to also be kept open, in addition to the required floor space. These containers are transported with a crane and/or fork-lift truck; the handling becomes significantly easier because of this. Tip out lifting beam for waste containers ■ Electric motor drive ■ Tilting function ■ Gripping function Mechanical swarf gripper With exchangeable prongs made of high-strength 42CrMo4V steel ■ No electrical power supply is required, so it is also suitable for bins ■ Suitable for all swarf  ■ With an automatic step-by-step system ■ High gripping reliability ■ We would be pleased to provide  you with a quotation for any product on this page. Please contact us! i The gripper can be modified for different working dimensions and loadbearing capabilities. Special solutions are no problem – contact us! 35