Transcript
Dansk standard
DS/EN 1560 3. udgave 2011-03-25
1 1 0 2 : 0 6 5 1 N E / S D . N O I T C U D O R P E R R O E S U L A I C R E M M O C R O F T O N . s d r a d n a t S h s i n a D T H G I R Y P O C
Støbning – Betegnelsessystem for støbejern – Materialesymboler og materialenumre Founding – Designation system for cast iron – Material symbols and material numbers
DS/EN 1560 København DS projekt: M238504 ICS: 77.080.10; 77.140.80
Første del af denne publikations betegnelse er: DS/EN, hvilket betyder, at det er en europæisk standard, der har status som dansk standard. Denne publikations overensstemmelse er: IDT med: EN 1560:2011.
1 1 0 DS-publikationen er på engelsk. 2 : 0 6 Denne publikation erstatter: DS/EN 1560:2004. 5 1 N E / S D . N O I T C U D O R P E R R O E DS-publikationstyper S Dansk Standard udgiver forskellige publikationstyper. U L Typen på denne publikation fremgår af forsiden. A I C Der kan være tale om: R Dansk standard E standard, der er udarbejdet på nationalt niveau, eller som er baseret på et andet lands nationale standard, eller M M standard, der er udarbejdet på internationalt og/eller europæisk niveau, og som har fået status som dansk standard O DS-information C •
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publikation, der er udarbejdet på nationalt niveau, og som ikke har opnået status som standard, eller R O publikation, der er udarbejdet på internationalt og/eller europæisk niveau, og som ikke har fået status som standard, fx en F teknisk rapport, eller T europæisk præstandard O N DS-håndbog . s samling af standarder, eventuelt suppleret med informativt materiale d r DS-hæfte a d publikation med informativt materiale n a t S Til disse publikationstyper publikationstyper kan endvidere udgives h tillæg og rettelsesblade s i n a DS-publikationsform D Publikationstyperne udgives i forskellig form som henholdsvis T fuldtekstpublikation (publikationen er trykt i sin helhed) H G godkendelsesblad (publikationen leveres i kopi med et trykt DS-omslag) I R elektronisk (publikationen leveres på et elektronisk medie) Y DS-betegnelse P eller flere præfikser og et nr., fx DS 383, DS/EN 5414 osv. Hvis der efter nr. O Alle DS-publikationers betegnelse begynder med DS efterfulgt af et eller C er angivet et A eller Cor, betyder det, enten at det er et tillæg eller et rettelsesblad til hovedstandarden, eller at det er indført i • •
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hovedstandarden. DS-betegnelse angives på forsiden. Overensstemmelse Overensstemmelse med anden publikation:
Overensstemmelse kan enten være IDT, EQV, NEQ eller MOD IDT: Når publikationen er identisk med en given publikation. Når publikationen teknisk er i overensstemmelse med en given publikation, men EQV: præsentationen er ændret. Når publikationen teknisk eller præsentationsmæssigt ikke er i overensstemmelse med en NEQ: given standard, men udarbejdet på baggrund af denne. Når publikationen er modificeret i forhold til en given publikation. MOD: • •
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EUROPEAN STANDARD
EN 1560
NORME EUROPÉENNE EUROPÄISCHE NORM
February 2011
ICS 77.080.10
1 1 0 2 : 0 6 5 1 N E / S D . N O I T C U D O R P E R R O E S U L A I C R E M M O C R O F T O N . s d r a d n a t S h s i n a D T H G I R Y P O C
Supersedes EN 1560:1997
English Version
Founding - Designation system for cast iron - Material symbols and material numbers Fonderie - Système de désignation pour la fonte Désignation symbolique et numérique
Gießereiwesen - Bezeichnungssystem für Gusseisen Werkstoffkurzzeichen und Werkstoffnummern
This European Standard was approved by CEN on 15 January 2011. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: Centre: Avenue Marnix 17, B-1000 Brussels Brussels
© 2011 CEN
All rights rights of exploitation in any form and by any any means reserved worldwide for CEN national Members.
Ref. No. EN 1560:2011: E
EN 1560:2011 (E)
Contents 1 1 0 2 : 0 6 5 1 N E / S D . N O I T C U D O R P E R R O E S U L A I C R E M M O C R O F T O N . s d r a d n a t S h s i n a D T H G I R Y P O C
Page
Foreword ..............................................................................................................................................................3 ..............................................................................................................................................................3 Introduction .........................................................................................................................................................4 .........................................................................................................................................................4 1
Scope ......................................................................................................................................................5 ......................................................................................................................................................5
2
Terms and definitions defin itions ...........................................................................................................................5
3 3.1 3.2
Designation of cast iron materials by symbols ..................................................................................5 General ....................................................................................................................................................5 ....................................................................................................................................................5 Material symbol structure st ructure ............................................................................................................. .....................................................................................................................5 ........5
4 4.1 4.2
Designation of cast iron materials by b y numbers .................................................................................9 General ....................................................................................................................................................9 ....................................................................................................................................................9 Material number structure ....................................................................................................................9
Annex A (normative) Overall structure for designation of cast iron materials by symbols..................... symbols..................... 12 Annex B (normative) Overall structure for designation designat ion of cast iron materials by numbers .................... 15 Annex C (informative) Significant technical changes between this European Standard and the previous edition .................................................................................................................................. .................................................................................................................................. 16 Bibliography ..................................................................................................................................................... ..................................................................................................................................................... 17
2
EN 1560:2011 (E)
Foreword 1 1 0 2 : 0 6 5 1 N E / S D . N O I T C U D O R P E R R O E S U L A I C R E M M O C R O F T O N . s d r a d n a t S h s i n a D T H G I R Y P O C
This document (EN 1560:2011) has been prepared by Technical Committee Comm ittee CEN/TC 190 “Foundry “Foundr y technology”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by August 2011, and conflicting national standards shall be withdrawn at the latest by August 2011. Attention is drawn to t o the possibility that some of the elements of this document may be the subject of patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 1560:1997. Annex C provides details of significant technical changes between this European Standard and the t he previous edition. Within its programme of work, Technical Committee CEN/TC 190 requested CEN/TC 190/WG 1 “Technical conditions of delivery and cast iron designation” to revise EN 1560:1997. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom.
3
EN 1560:2011 (E)
Introduction 1 1 0 2 : 0 6 5 1 N E / S D . N O I T C U D O R P E R R O E S U L A I C R E M M O C R O F T O N . s d r a d n a t S h s i n a D T H G I R Y P O C
Cast iron materials can be designated either by symbols or by numbers for all grades. The material number is based on principles and the structure set out in EN 10027-2.
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EN 1560:2011 (E)
1
Scope
This European Standard establishes a material designation system either by symbols or by numbers for cast iron. The designation system by symbols is applicable to: 1 1 0 2 : 0 6 5 1 N E / S D . N O I T C U D O R P E R R O E S U L A I C R E M M O C R O F T O N . s d r a d n a t S h s i n a D T H G I R Y P O C
a)
standardized cast iron materials (see 2.1);
b)
non-standardized cast iron materials (see 2.2).
The designation system by numbers is only applicable to standardized cast iron materials (see 2.1). NOTE
2
The use of a designation system by symbols does not necessarily imply that the material is standardized.
Terms and definitions
For the purposes of this document, the following terms and definitions apply. 2.1 standardized cast iron material
cast iron material which has been specified in a European Standard 2.2 non-standardized cast iron material
cast iron material which has not been specified in a European Standard, but is manufactured and/or used in CEN member countries
3
Designation of cast iron materials by symbols
3.1
General
There shall be only one designation by symbols for each cast iron material. 3.2
Material symbol structure
3.2.1
Overall structure
The designation by symbols shall occupy a maximum of six positions. There shall be no spaces between any of the used positions.
Position 1: EN- (see 3.2.2);
Position 2: Symbol for cast iron (see 3.2.3);
Position 3: Symbol for graphite structure (see 3.2.4);
Position 4: Symbol for microstructure or macrostructure (see 3.2.5);
Position 5: Symbol for classification either by mechanical properties or by chemical composition (see 3.2.6); Position 6: Symbol for additional requirements (see 3.2.7).
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EN 1560:2011 (E)
The overall structure of the designation system by symbols is shown in Annex A. 3.2.2
Position 1
The prefix EN- shall only be used for standardized materials. NOTE If the European material standard (e.g. EN 1561) is presented in association with the material symbol (e.g. EN-GJL-150), then the prefix EN of the symbol designation may be omitted (e.g. EN 1561-GJL-150). 1 1 0 2 : 0 6 5 1 N E / S D . N O I T C U D O R P E R R O E S U L A I C R E M M O C R O F T O N . s d r a d n a t S h s i n a D T H G I R Y P O C
3.2.3
Position 2
The symbol GJ with G for cast and J for iron shall be used. 3.2.4
Position 3
If the graphite structure is to be specified, then the appropriate letter given in Table 1 shall be used. Table 1 — Graphite structure
a
3.2.5
L
Lamellar
S
Spheroidal
M
Temper carbon (malleable) a
V
Vermicular
N
Free of graphite (hard), ledeburitic
Y
Special structure, identified in the relevant material standard
Including whiteheart malleable cast irons.
Position 4
If it is necessary to identify cast iron materials additionally by the microstructure or the macrostructure the supplementary letters given in Table 2 shall suffix the letters given in Table 1 as appropriate. Table 2 — Microstructure or macrostructure
a
6
A
Austenite
R
Ausferrite
F
Ferrite
P
Pearlite
M
Martensite
L
Ledeburite
Q
Quenched
T
Quenched and tempered
B
Blackheart a
W
Whiteheart a
Only for malleable cast irons.
EN 1560:2011 (E)
3.2.6
Position 5
3.2.6.1
General
Position 5 shall be used to classify the material either by mechanical properties or by chemical composition. It shall be separated from the last used position by a hyphen. 1 1 0 2 : 0 6 5 1 N E / S D . N O I T C U D O R P E R R O E S U L A I C R E M M O C R O F T O N . s d r a d n a t S h s i n a D T H G I R Y P O C
3.2.6.2 3.2.6.2.1
Classification by mechanical properties General
Cast iron materials classified by their mechanical properties shall be designated by figures relating to one of the following options:
tensile strength, optionally with elongation followed by the letter C if the material standard permits the use of a sample cut from a casting (see Table 3) and/or impact energy followed by letters RT or LT relating to the test temperature (see Table 4); Table 3 — Letter describing the production of the sample
C
Sample cut from a casting
(blank)
Cast sample
NOTE The former designation differentiated between separately cast samples and cast on samples. Cast sample now include separately cast samples, cast on sample and side-by-side cast sample thus reflecting the material properties in the relevant wall thickness of the casting. Table 4 — Test temperature range used to determine the impact energy value
RT
Room temperature
LT
Low temperature
hardness.
3.2.6.2.2
Tensile strength
The tensile strength shall be indicated by the appropriate minimum value of the grade in megapascals, e.g.: EN-GJL-150C; EN-GJL-150. If required, the elongation shall be indicated by the appropriate minimum value of the grade in percent, which follows the indication of the minimum tensile strength. It shall be separated from the other symbols in position 5 by a hyphen, e.g.: EN-GJS-350-22C; EN-GJMW-450-7. If impact energy is required the test temperature used to determine its value shall be indicated by the letters given in Table 4.
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EN 1560:2011 (E)
The letters given in Table 4, if required, shall follow the figures of mechanical properties. It shall be separated from the other symbols in position 5 by a hyphen, e.g.: EN-GJS-400-18-RT; EN-GJS-350-22-LT. 3.2.6.2.3 1 1 0 2 : 0 6 5 1 N E / S D . N O I T C U D O R P E R R O E S U L A I C R E M M O C R O F T O N . s d r a d n a t S h s i n a D T H G I R Y P O C
Hardness
When cast iron materials are classified by hardness this shall be indicated by one of the three following symbols: a)
HB for Brinell hardness;
b)
HV for Vickers hardness;
c)
HR for Rockwell hardness.
These letters shall be followed by two or three figures representing the hardness range, e.g.: EN-GJL-HB155; EN-GJS-HB230; EN-GJN-HV350; EN-GJN-HRC34. 3.2.6.3 3.2.6.3.1
Classification by chemical composition Low alloyed grades
When there is a need to specify the chemical elements with one decimal digit, then the symbols in position 5 shall be as follows: a)
Classification without indication of carbon content
Chemical symbols of significant alloying elements in the sequence of falling contents of the elements. The average contents of these elements shall be indicated in percentage multiplied by the factor 10. The digits for these values shall be separated from each other by a hyphen, e.g.: EN-GJS-SiMo35-7 b)
Classification with indication of the carbon content
When the indication of the carbon content is required, it shall be indicated by its percentage times 100 (e.g. 300 for 3 %), preceding the chemical symbols in position 5. All other indications of chemical composition shall follow the system according to 3.2.6.3 1, a), e.g.: EN-GJS-320SiMo45-10 3.2.6.3.2
High alloyed grades
When the average content of at least one alloying element is 5 % and there is no need to classify one of the chemical elements with one o ne decimal digit, then the letter X shall be the first symbol in position p osition 5. The remaining symbols in position 5 shall be as follows: a)
8
Classification without indication of carbon content
EN 1560:2011 (E)
The letter X shall be followed by the chemical symbols of significant alloying elements in the sequence of falling contents of the elements. The average contents of these elements shall be indicated in percentage without multiplying factor, rounded to the nearest integer. The digits for the percentages shall be separated from each other by a hyphen, e.g.: EN-GJL-XNiMn13-7 b) 1 1 0 2 : 0 6 5 1 N E / S D . N O I T C U D O R P E R R O E S U L A I C R E M M O C R O F T O N . s d r a d n a t S h s i n a D T H G I R Y P O C
Classification with indication of the carbon content
When the indication of the carbon content is required, it shall be indicated by its percentage times 100 (e.g. 300 for 3 %), following the letter X. All other indications of chemical composition shall follow the system according to 3.2.6.3.2, a), e.g.: EN-GJN-X300CrNiSi9-5-2 3.2.7
Position 6
When cast iron materials need to be classified according to additional requirements, then the symbols given in Table 5, as applicable, shall be placed in position 6. They shall be separated from position 5 by a hyphen, e.g.: EN-GJMW-360-12S-W Table 5 — Additional requirements
4
D
As-cast casting
H
Heat-treated casting
W
Weldability for joint welds (see EN 1559-1)
Z
Additional requirements specified in the order
Designation of cast iron materials by numbers
4.1
General
There shall be only one designation by numbers for each cast iron material. The designation system by numbers for cast irons is based on the principles and the structure as set out in EN 10027-2. 4.2 4.2.1
Material number structure Overall structure
The designation by numbers shall comprise six characters. The positions shall be in accordance with Figure 1.
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EN 1560:2011 (E)
Position
1
2
3
4
5
6
Character
n
.
n
n
n
n
n: Arabic number Figure 1 — Number structure
The overall structure of the designation by numbers is shown in Annex B. 1 1 0 2 : 0 6 5 1 N E / S D . N O I T C U D O R P E R R O E S U L A I C R E M M O C R O F T O N . s d r a d n a t S h s i n a D T H G I R Y P O C
4.2.2
Position 1 and 2
Position 1 is the material group number, which is 5 for cast iron, followed by a dot in position 2. 4.2.3
Position 3
To specify graphite structure the appropriate number given in Table 6 shall be used. Table 6 — Graphite structure
4.2.4
1
Lamellar
2
Vermicular
3
Spheroidal
4
Temper carbon
5
Free of graphite
6
Reserve
7
Reserve
8
Reserve
9
Others
Position 4
To specify matrix structure the appropriate number given in Table 7 shall be used. Table 7 — Matrix structure
10
1
Ferrite
2
Ferrite/Pearlite
3
Pearlite
4
Ausferrite
5
Austenite
6
Ledeburite
7
Reserve
8
Reserve
9
Others
EN 1560:2011 (E)
4.2.5
Position 5 and 6
A 2-digit character from 00 to 99 representing the individual material shall be use d. These numbers will be allocated by the CEN/TC 190 - Working Groups, to be concerned with the applicable material standards, e.g. EN 1560, EN 1561, EN 1562, EN 1563, EN 1564, EN 12513, EN 13835, prEN 16079 and prEN 16124. 1 1 0 2 : 0 6 5 1 N E / S D . N O I T C U D O R P E R R O E S U L A I C R E M M O C R O F T O N . s d r a d n a t S h s i n a D T H G I R Y P O C
11
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l o b m y S
l o b m y S
. e d a r g n o r i t s a c h c a e r o f e l b i s s o p t o n s i x e n n a s i h t n i s m e t i l a u d i v i d n i f o n o i t a n i b m o c e e r f e h T
. s n o r i t s a c e l b a e l l a m t r a e h e t i h w g n i d u l c n E I
T O N
a
. s n o r i t s a c e l b a e l l a m r o f y l n O b
4 1
) E ( 1 1 0 2 : 0 6 5 1 N E 1 1 0 2 : 0 6 5 1 N E / S D . N O I T C U D O R P E R R O E S U L A I C R E M M O C R O F T O N . s d r a d n a t S h s i n a D T H G I R Y P O C
5 1
) e B i v x t e a n r m n o A ( n
s r e b m u n y b s l a i r e t a m n o r i t s a c f o n o i t a n g i s e d r o f e r u t c u r t s l l a r e v O
. y r o t a d n a m e r a s n o i t i s o p e h t f o l l A . 4 e s u a l C o t g n i d r o c c a s r e b m u n l a i r e t a m e h t f o e r u t c u r t s l l a r e v o e h t s w o h s x e n n a s i h T
s r e b m u n y b s l a i r e t a m n o r i t s a c f o n o i t a n g i s e d e h t r o f e r u t c u r t s l l a r e v O — 1 . B e l b a T
r e b m 6 l a u r n d i e n t a a 5 m s l n a o u i i t d i v i s d o n P I
4 n o i t i s o P
e r u t c u r t s x i r t a M
9 9 o t 0 0 d s d . n r e - e h t i l e g a . e t . 0 b w b e b a 9 4 c 9 , , , a 7 m l o d o 1 t e i s , , , , , 3 5 0 2 c l d u l 0 1 2 3 4 1 3 1 , n l 6 n a C g s r a a 6 6 6 6 6 5 8 6 r p n p e i T i e e e / p r 5 5 5 5 5 2 3 1 1 d k s b h e n 1 1 1 1 1 1 1 N N c a t t N r u n e l a N N N N N N N E r o e a t i y E o o h l r E r h T w b C W G c t m s E E E E E E E p p
r e b m 1 2 3 4 5 6 7 8 9 u N
e t i r r e F
e t i l r a e e i p e t r / t r e i l t e i r f r r a s e e u F P A
e i e t t r i u n b e t e s u d e A L
e e v r v s r r e e e s s t e e h R R O
r e b m 1 2 3 4 5 6 7 8 9 u N
3 n o i t i s o P
e r u t c u r t s e t i h p a r G
2 d n a 1 n o i t i s o P
r r e e b b . m m 5 u u n N p u o r g l n a o i r r i e t t s a a M C
a
r l a a d r l i a u l o c l r e i e m r h m e p a L V S
e n t i o h b r p a a c r e e r g e v r v r v s e f r r p o e e e e e s s s h m e e e e t e r T F R R R O
. n o r i t s a c e l b a e l l a m t r a e h e t i h w g n i d u l c n I a
EN 1560:2011 (E)
Annex C
(informative) Significant technical changes between this European Standard and the previous edition 1 1 0 2 : 0 6 5 1 N E / S D . N O I T C U D O R P E R R O E S U L A I C R E M M O C R O F T O N . s d r a d n a t S h s i n a D T H G I R Y P O C
Table C.1 Clause/Paragraph/Table/Figure
Change
3.2.6, Table 3
Letters S and U, describing the production of cast samples, are obsolete
4
New system, based on the principles and the structure set out in EN 10027-2, for the designation of cast iron materials by numbers introduced.
NOTE The technical changes referred to include the significant technical changes from the EN revised but are not an exhaustive list of all modifications from the previous version.
16
EN 1560:2011 (E)
Bibliography
1 1 0 2 : 0 6 5 1 N E / S D . N O I T C U D O R P E R R O E S U L A I C R E M M O C R O F T O N . s d r a d n a t S h s i n a D T H G I R Y P O C
[1]
EN 1559-1, Founding — Technical conditions of delivery — Part 1: General
[2]
EN 1561, Founding — Grey cast irons
[3]
EN 10027-2, Designation system for steels — Part 2: Numerical system
[4]
EN 1562, Founding — Malleable cast irons
[5]
EN 1563, Founding — Spheroidal graphite cast irons
[6]
EN 1564, Founding — Austempered ductile cast irons
[7]
EN 12513, Founding — Abrasion resistant cast irons
[8]
EN 13835, Founding — Austenitic cast irons
[9]
prEN 16079, Founding — Compacted (vermicular) graphite cast irons
[10]
prEN 16124, Founding — Low alloyed ferritic spheroidal graphite cast iron for elevated temperature applications
17
1 1 0 2 : 0 6 5 1 N E / S D . N O I T C U D O R P E R R O E S U L A I C R E M M O C R O F T O N . s d r a d n a t S h s i n a D T H G I R Y P O C
1 1 0 2 : 0 6 5 1 N E / S D . N O I T C U D O R P E R R O E S U L A I C R E M M O C R O F T O N . s d r a d n a t S h s i n a D T H G I R Y P O C
1 1 0 2 : 0 6 5 1 N E / S D . N O I T C U D O R P E R R O E S U L A I C R E M M O C R O F T O N . s d r a d n a t S h s i n a D T H G I R Y P O C
