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KUKA youBot Operating and Assembly Instructions KUKA Laboratories GmbH Issued: 24.01.2012Version: MA KUKA youBot V2 en KUKA youBot 2 /57 Issued: 24.01.2012 Version: MA KUKA youBot V2 en © Copyright 2012KUKA Laboratories GmbHZugspitzstraße 140D-86165 AugsburgGermanyThis documentation or excerpts therefrom may not be reproduced or disclosed to third parties withoutthe express permission of the KUKA Laboratories GmbH.Other functions not described in this documentation may be operable in the controller. The user hasno claims to these functions, however, in the case of a replacement or service work.We have checked the content of this documentation for conformity with the hardware and softwaredescribed. Nevertheless, discrepancies cannot be precluded, for which reason we are not able toguarantee total conformity. The information in this documentation is checked on a regular basis, how-ever, and necessary corrections will be incorporated in the subsequent edition.Subject to technical alterations without an effect on the function.Translation of the srcinal documentationKIM-PS5-DOCPublication:Pub MA KUKA youBot (PDF) enBookstructure:MA KUKA youBot V2.1Version:MA KUKA youBot V2 en 3 /57 Issued: 24.01.2012 Version: MA KUKA youBot V2 enContents 1Introduction..................................................................................................5 1.1Representation of warnings and notes......................................................................51.2KUKA youBot documentation....................................................................................51.3Terms used................................................................................................................6 2Purpose........................................................................................................7 2.1Target group..............................................................................................................72.2Intended use..............................................................................................................7 3Product description.....................................................................................9 3.1Overview of KUKA youBot.........................................................................................93.2KUKA youBot components........................................................................................103.2.1Description of the KUKA youBot arm....................................................................103.2.2Description of KUKA youBot gripper module........................................................123.2.3Description of the KUKA youBot platform.............................................................123.2.3.1Description of the KUKA youBot PC.....................................................................143.2.3.2Function buttons...................................................................................................153.2.4omniWheel............................................................................................................153.2.5Steering concept...................................................................................................163.3KUKA youBot systems...............................................................................................183.3.1Description of KUKA youBot 1-arm system..........................................................183.3.2Description of KUKA youBot 2-arm system..........................................................19 4Technical data..............................................................................................21 4.1KUKA youBot arm (including gripper module/power supply unit), basic data............214.2KUKA youBot platform (including battery, power supply unit, PC), basic data..........224.3Plates and labels........................................................................................................22 5Safety............................................................................................................25 5.1General safety instructions........................................................................................255.1.1Safety instructions, KUKA youBot arm.................................................................265.1.2Safety instructions, KUKA youBot platform..........................................................265.1.3Safety instructions, KUKA youBot system............................................................27 6Transportation.............................................................................................29 6.1Transportation............................................................................................................29 7Start-up and recommissioning...................................................................31 7.1KUKA youBot arm start-up.........................................................................................317.1.1Installing the KUKA youBot arm on a mounting surface.......................................317.1.1.1Connecting the KUKA youBot arm (mounting surface)........................................317.1.2Installing the KUKA youBot arm on the youBot platform......................................327.1.2.1Connecting the KUKA youBot arm (youBot platform)...........................................327.1.3Installing the KUKA youBot gripper module (optional)..........................................337.1.4EMERGENCY STOP function of the KUKA youBot arm......................................337.1.5EMERGENCY OFF function of the KUKA youBot arm.........................................347.2KUKA youBot platform start-up..................................................................................347.2.1Charging the KUKA youBot battery......................................................................36 Contents 4 /57 Issued: 24.01.2012 Version: MA KUKA youBot V2 enKUKA youBot 7.2.2Installing the KUKA youBot loading area (optional)..............................................377.2.3EMERGENCY STOP function of the KUKA youBot platform...............................377.2.4EMERGENCY OFF function of the KUKA youBot platform..................................39 8Operation......................................................................................................41 8.1KUKA youBot firmware and software........................................................................418.2Operating the KUKA youBot arm...............................................................................418.3Operating the KUKA youBot platform........................................................................418.4Operating the KUKA youBot 1-arm system...............................................................428.5Operating the KUKA youBot 2-arm system...............................................................428.6Initializing and calibrating the KUKA youBot arm and youBot platform (reference position)42 9Maintenance.................................................................................................45 9.1Maintaining the KUKA youBot components/system..................................................45 10Repair ............................................................................................................4711Decommissioning, storage and disposal..................................................49 11.1Disposal.....................................................................................................................49 12Appendix......................................................................................................51 12.1Product list and spare parts list.................................................................................51 13Service..........................................................................................................53 13.1Requesting support...................................................................................................53 Index .............................................................................................................55
