Powercommand 3.3 Application Guide (1)

Transcript

  PowerCommand ®  3.3 Application Guide – Phase 2 Release Revision 1.7 – May ! 21   PCC3.3 Control Sstem Overview The PowerCommand ®  3.3 Control System (PCC3.3)consists of a PCC3300 generator set (genset)controller, AUX104 AVR Power Stage, and a HMI320user interface. The PCC3.3 Control System has theability to interface with other optional modules overthe PCCnet network. The PCC3300 is amicroprocessor-based generator set monitoring,metering, and genset control system. The HMI320provides a simple operator interface to the Genset,while the PCC3300 provides digital voltage regulation, remote start / stop control and generator set protection functions. The PCC3.3 control system is suitable for use on gensets utilizing 50Hz or 60Hz Full Authority Electronic (FAE) Cummins diesel or natural gas engines as well as Hydro Mechanical  (HM) Engines. Gensets equipped with the PCC3.3 control system can be applied in paralleling or non-paralleling applications, anduse re-connectable alternators with voltages from 190 to 45000 VAC L-L. The control system is designed for mounting on the generator set, and is usually powered from the generator set starting batteries over a voltage range from 8 VDC to 32 VDC. PCC3.3 Genset Control Part NumbersControl Module Part Numbers Internal Part NumberDescription 0327-1601-01PCC3300 Control Assembly0300-6315-01HMI320- Digital Display Panel ( with Circuit Breaker buttons )0300-6315-02HMI320- Digital Display Panel ( without Circuit Breaker buttons )0300-6315-03HMI320- Digital Display Panel ( Remote )0327-1593AUX104 – AVR Power Stage (only with FAE)0327-1507 External Governor Power Module ( only with HM) 0300-5929HMI113 – Universal Annunciator0300-6050-01HMI112 – LED Bargraph0300-6366-02HMI114 – LED BargraphA028T766AUX105 Control Assembly ©2008  Cummins Power Generation Inc.  All rights reserved  Specifcations su!ect to change without notice  Cummins Power Generationand Cummins are registered trademar s o# Cummins Inc. PowerCommand$ InPower and %&ur energ' wor ing #or 'ou.( are trademar s o# Cummins Power Generation. &ther compan'$ product$ or service names ma' e trademar s or service mar s o# others.S)*+,- /081 Page 1 of 351  PowerCommand ®  3.3 Application Guide – Phase 2 Release Revision 1.7 – May ! 21 Internal Part NumberDescription 0630-3440Common Connector Diagram   PCC3.3 Genset Control Sstem Features ã Paralleling or Standalone Genset Applications. ã Operates on 12 / 24 VDC nominal battery voltage. ã FAE Engine support utilizing PGI SAE-J1939 protocol support. ã Hydro Mechanical Engine support utilizing PGI SAE! #$# protocol support  Electronic Governor%  Engine Monitoring and Protection%  Glow plug or Spar& Ignition 'ontrol (Spar& Ignition eature is not currently availale%) ã Digital Automatic Voltage Regulator (AVR) ã PCCNet Communications. ã MODBus Communications. ã Low power sleep mode, with configurable Wake-In-Auto mode. ã Direct 3 Phase voltage sensing for voltages up to 600 VAC L-L, and using PTs voltages up to 4500VAC L-L. ã 3 Phase current sensing using either 1 Amp or 5 amp secondary CTs. ã Engine start/stop control and protection features. ã Amp-Sentry protection for use with Cummins Generator Technologies (CGT) alternators. ã HMI320 and HMI220 Operator Panel Display support. ã Advanced serviceability using a PC based software service tool. ã Environmental protection. The control system is designed for reliable operation in harshenvironments. The core control board is a potted module that is fully protected from the elements. ã Configurable Inputs and Outputs TypeNumber Digital Discrete Inputs27Digital Relay Outputs6Digital Relay Driver Outputs8Analog Inputs2Analog Outputs2 ©2008  Cummins Power Generation Inc.  All rights reserved  Specifcations su!ect to change without notice  Cummins Power Generationand Cummins are registered trademar s o# Cummins Inc. PowerCommand$ InPower and %&ur energ' wor ing #or 'ou.( are trademar s o# Cummins Power Generation. &ther compan'$ product$ or service names ma' e trademar s or service mar s o# others.S)*+,- /081 Page 2 of 351  PowerCommand ®  3.3 Application Guide – Phase 2 Release Revision 1.7 – May ! 21 Functions ã Synchronizing ã Dead Bus Close ã Load Share ã Load Demand ã Load Govern ã Permissive Sync Check ã Breaker Control ã Gen CB Shunt Trip ã Fail to Disconnect ã Power Transfer Control ©2008  Cummins Power Generation Inc.  All rights reserved  Specifcations su!ect to change without notice  Cummins Power Generationand Cummins are registered trademar s o# Cummins Inc. PowerCommand$ InPower and %&ur energ' wor ing #or 'ou.( are trademar s o# Cummins Power Generation. &ther compan'$ product$ or service names ma' e trademar s or service mar s o# others.S)*+,- /081 Pa   ge 3 of 351  PowerCommand ®  3.3 Application Guide – Phase 2 Release Revision 1.7 – May ! 21   PCC3.3 Genset Control On Board LEDs The PCC3300 has 4 light emitting diodes (LEDs) on the controlboard. These LEDs are used to indicate to the operator thestatus of the PCC3300 genset control. The following tablesummarizes their operation. LEDColorOperation DS6REDLED is continuously on when the common alarm command is active.DS3GREENContinuously blinking when the controller is powered up and in awake mode.DS4REDThis LED blinks when MODBUS data transfer occurs on J14. It glowscontinuously when protocol is changing from MON to MODBUS or vice-versa.This LED is off for MON protocol.DS9REDThis LED blinks when MODBUS data transfer occurs on TB15. It glowscontinuously when protocol is changing from MON to MODBUS or vice-versa.This LED is off for MON protocol.  A#$1! Control %n &oard '()– ©2008  Cummins Power Generation Inc.  All rights reserved  Specifcations su!ect to change without notice  Cummins Power Generationand Cummins are registered trademar s o# Cummins Inc. PowerCommand$ InPower and %&ur energ' wor ing #or 'ou.( are trademar s o# Cummins Power Generation. &ther compan'$ product$ or service names ma' e trademar s or service mar s o# others.S)*+,- /081 Page 4 of 351 AUX105 has 1 green LED, DS3 on the control board which blinks @ 1 sec when the controller is powered upand is in awake mode. The LED blinks approx. 4 times as fast when downloading to Aux105.  he 345 also lin s appro6. / times #aster if the Application becomes corrupted. (Board is in boot block)