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Ttt Handout Lg Nov2008 Lecture Note On Ec3 Design

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Introduction Overview Objectives Design of steel structures to Eurocode 3 Dr Leroy Gardner Senior Lecturer in Structural Engineering L. Gardner Eurocode 3: Design of steel structures 1 Session 1 Introduction Overview Objectives Introduction Dr Leroy Gardner Senior Lecturer in Structural Engineering L. Gardner Eurocode 3: Design of steel structures 2 1 Overview of Course Introduction Overview Objectives Outline: • Session 1: General Introduction • Session 2: Introduction to EN 1990 & EN 1991 • Session 3: Overview of Eurocode 3 • Session 4: Structural analysis • Session 5: Design of tension members • Session 6: Local buckling and cross-section classification L. Gardner 3 Overview of Course Introduction Overview Objectives Outline (continued): • Session 7: Design of columns • Session 8: Design of beams • Session 9: Design of beam-columns • Session 10: Design of joints L. Gardner 4 2 Dr Leroy Gardner Introduction Dr Leroy Gardner BEng MSc PhD DIC CEng MICE MIStructE Overview • Senior Lecturer in Structural Engineering Objectives • Research into stability and design of steel structures • Specialist advisory work • Development and assessment of Eurocode 3 • Author of TTT guide to Eurocode 3 • [email protected] L. Gardner 5 Your experience with Eurocodes Introduction Overview • Introduce yourselves Objectives • Organisation • Your experience with steel design/ Eurocodes • Any particular interests/concerns L. Gardner 6 3 Motivation for course Introduction Overview • Most of the Eurocodes are now published • Conflicting British Standards to be withdrawn Objectives • Designers need to be prepared • Clear training requirements • Textbooks and design guides • Background information L. Gardner 7 Designers Introduction Introduction of Eurocodes: Overview Objectives • Biggest change since limit states • Designers unfamiliar with format • Resistance to uptake • Supporting material and training • Basis for other National design codes L. Gardner 8 4 Designers’ Guide Introduction Designers’ Guide to EN 1993-1-1: Overview Objectives • Covers Eurocode 3: Part 1.1 • Also Parts 1.3, 1.5 and 1.8 • EN 1990 and EN 1991 • Sections aligned with code L. Gardner 9 Textbook Introduction Overview The behaviour and design of steel structures to EC3: Trahair, Bradford, Nethercot & Gardner (2008) Objectives • Structural phenomena • Theoretical background • Code implementation • Worked examples L. Gardner 10 5 Historical developments Introduction Overview Objectives Historical development of Eurocodes: • Idea of Eurocodes dates back to 1974 • Family of design codes • Harmonisation of treatment • Removal of barriers to trade • Framework for development L. Gardner 11 Scope of Eurocodes Introduction Scope of structural Eurocodes: Overview • A total of 10 codes (comprising 58 documents) Objectives The first 2 codes are material independent: • EN 1990 – Basis of structural design • EN 1991 – Actions on structures L. Gardner 12 6 Scope of Eurocodes Introduction Overview Objectives Remaining 8 codes focus on materials: • EN 1992 – Design of concrete structures • EN 1993 – Design of steel structures • EN 1994 – Design of composite structures • EN 1995 – Design of timber structures • EN 1996 – Design of masonry structures • EN 1997 – Geotechnical design • EN 1998 – Design of structures for earthquakes L. Gardner • EN 1999 – Design of aluminium structures 13 Timetable for introduction Introduction Overview Objectives Timetable for introduction of codes: • Codes published by CEN • Comité Europeén de Normalisation • European Committee for Standardisation • National standards bodies adopt (BSI) • Two years to produce National Annex • Three year co-existance period • Conflicting existing standards withdrawn L. Gardner 14 7 Eurocodes Introduction Overview • Codes will be published by CEN in 3 languages: • English • French Objectives • German • All codes originally developed in English, and then ‘exactly’ translated • Other participating counties will either use 1 of 3 language versions available, or translate at own cost. L. Gardner 15 Objectives Introduction Course objectives: Overview Objectives • Familiarity with layout, notation, philosophy of Eurocodes • Understanding of background and design procedure for principal structural components L. Gardner 16 8 Session 1 Introduction Overview Objectives Introduction Dr Leroy Gardner Senior Lecturer in Structural Engineering L. Gardner Eurocode 3: Design of steel structures 17 9 Session 2 EN 1990 EN 1991 Introduction to EN 1990 & EN 1991 Dr Leroy Gardner Senior Lecturer in Structural Engineering L. Gardner Eurocode 3: Design of steel structures 1 Overview EN 1990 Outline: EN 1991 • Introduction to EN 1990 • Introduction to EN 1991 • Conclusions L. Gardner 2 1 EN 1990 (2002) EN 1990 EN 1991 EN 1990 (2002): • EN 1990 – Basis of structural design • UK National Annex published • ‘Should read at least once’…. L. Gardner 3 Basic requirements EN 1990 EN 1991 EN 1990 states that a structure shall have adequate: • Structural resistance • Serviceability • Durability • Fire resistance • Robustness L. Gardner 4 2 Design situations EN 1990 EN 1991 All relevant design situations must be examined: • Persistent design situations: normal use • Transient design situations: temporary conditions, e.g. during construction or repair • Accidental design situations: exceptional conditions such as fire, explosion or impact • Seismic design situations: where the structure is subjected to seismic events. L. Gardner 5 Actions and Effects EN 1990 EN 1991 Action (F): • Direct actions – applied loads CAUSE • Indirect actions – imposed deformations or accelerations e.g. by temperature changes, vibrations etc • Both essentially produce same effect Effect of action (E): EFFECT • On structural members and whole structure • For example internal forces and moments, deflections .. L. Gardner 6 3 Types of actions EN 1990 EN 1991 Types of actions: • Permanent, G • Variable, Q (leading and non-leading) • Accidental, A L. Gardner 7 Load combinations EN 1990 EN 1991 Fundamental combinations of actions may be determined from EN 1990 using either of: • Equation 6.10 • Less favourable of Equation 6.10a and 6.10b L. Gardner 8 4 Load combinations EN 1990 Equation 6.10: EN 1991 ‘to be combined with’ ∑γ G, j 1.5 x combination factor x Other variable actions Actions due to prestressing G k , j "+" γ PP "+" γ Q ,1Q k ,1 "+" j ≥1 1.35 x Permanent actions L. Gardner ∑γ Q ,i ψ 0 ,i Q k , i i >1 1.5 x Leading variable action Load factors 1.35 and 1.5 are applied when actions are ‘unfavourable’. 9 Leading variable actions Qk,1 EN 1990 EN 1991 • In Equation 6.10, the full value of the leading variable action is applied γQ,1Qk,1 (i.e. 1.5 x characteristic imposed load) • The leading variable action is the one that leads to the most unfavourable effect (i.e. the critical combination) • To generate the various load combinations, each variable action should be considered in turn as the leading one, (and consideration should be given to whether loading is favourable or unfavourable.) L. Gardner 10 5 Combination factor ψ0 EN 1990 EN 1991 L. Gardner The combination factor ψ0 is intended specifically to take account of the reduced probability of the simultaneous occurrence of two or more variable actions. Loading Combination factor ψ0 Imposed loading 0.7 Wind loading 0.5* * 0.5 is UK NA value, 0.6 is the unmodified EC value 11 Unfavourable and favourable loading EN 1990 EN 1991 Loads may be considered as ‘unfavourable’ or ‘favourable’ in any given combination, depending on whether they increase or reduce the effects (bending moments, axial forces etc) in the structural members. For unfavourable dead loads: γG = 1.35 For favourable dead loads: γG = 1.00 For unfavourable variable loads: γQ = 1.5 For favourable variable loads: γQ = 0 L. Gardner 12 6 Equivalent horizontal forces EN 1990 EN 1991 Equivalent horizontal forces: Equivalent horizontal forces (EHFs), previously known as notional horizontal loads (NHL), are required to account for imperfections that exist in all structural frames. EHFs should be included in all load combinations, and since their value is related to the level of vertical loading, they will generally be different for each load combination (and will already be factored). L. Gardner 13 Exercise solution – Equation 6.10 EN 1990 Load combinations for a typical structure from Equation 6.10: EN 1991 Combination L. Gardner Dead Imposed Wind EHF Dead + Imposed 1.0 Dead + Wind (uplift) 1.0 D+I+W (imposed leading) 1.0 D+I+W (wind leading) 1.0 Note EHF are always present and already based on factored loads 14 7 Load combinations EN 1990 EN 1991 Equations 6.10a and 6.10b – use less favourable result: ∑γ G, jGk , j "+ " γ PP "+ " γ Q ,1ψ 0,1Q k ,1 "+ " j≥1 ∑γ Q ,i ψ 0 ,iQ k ,i i> 1 ∑ξ γ j G, jGk , j "+ " γ PP "+ " γ Q ,1Q k ,1 "+ " j≥1 ∑γ Q ,i ψ 0 ,i Q k ,i i> 1 Unfavourable dead load reduction factor (i.e. not applied when γG = 1) ξ = 0.925 in UK NA (0.85 is the unmodified EC value) L. Gardner 15 Exercise solution – Eqs 6.10a and 6.10b EN 1990 Load combinations from Eqs 6.10a and 6.10b – All combinations except last one are from Eq. 6.10b. EN 1991 Combination L. Gardner Dead Imposed Wind EHF Dead + Imposed (6.10b) 1.0 Dead + Wind (uplift) (6.10b) 1.0 D + I + W (6.10b) (imposed leading) 1.0 D + I + W (6.10b) (wind leading) 1.0 D + I + W (6.10a)* 1.0 * Unlikely to govern unless Dead >> Imposed 16 8 Equilibrium check (EQU) EN 1990 Equilibrium check (EQU): EN 1991 For checking sliding or overturning of the structure as a rigid body, only Eq. 6.10 may be used. Dead loads are factored by 0.9 when favourable and 1.1 when unfavourable. The critical case will generally arise when wind load is unfavourable and the leading variable action, and dead load is favourable, resulting in: 0.9Gk + 1.5Wk + EHF L. Gardner 17 Equilibrium check (EQU) EN 1990 EN 1991 Favourable and unfavourable loading: Wind load unfavourable, dead load favourable, imposed load favourable Wind load unfavourable, part of dead load favourable, part unfavourable, part of imposed unfavourable 1.1 Gk + 1.05 Qk 1.5 Wk L. Gardner 0.9 Gk Overturning point 1.5 Wk 0.9 Gk Overturning point 18 9 SLS load combinations EN 1990 EN 1991 The UK National Annex to EN 1993-1-1 states that deflections may be checked using the SLS characteristic combination, ignoring dead load and with some specified deflection limits. 1.0Qk + 0.5Wk + EHF (Vertical deflections) 1.0Wk + 0.7Qk + EHF (Horizontal deflections) Deflection limits are as given in BS 5950 L. Gardner 19 Parts of EN 1991 EN 1990 EN 1991 contains the following parts: EN 1991 • EN 1991-1: General actions • EN 1991-2: Traffic loads on bridges • EN 1991-3: Actions from cranes and machinery • EN 1991-4: Actions in silos and tanks L. Gardner 20 10 Sub-parts of EN 1991-1 EN 1990 EN 1991 EN 1991-1 contains the following sub-parts: • EN 1991-1-1: Densities, self-weight, imposed loads • EN 1991-1-2: Fire • EN 1991-1-3: Snow loads • EN 1991-1-4: Wind actions • EN 1991-1-5: Thermal actions • EN 1991-1-6: Actions during execution • EN 1991-1-7: Impact and explosions L. Gardner 21 Conclusions EN 1990 Concluding comments: EN 1991 • Presentation of load combinations unfamiliar • Idea of leading variable actions and combination factors etc is new • Other than format and notation, loading codes are similar to existing BS • Using Eq. 6.10a and 6.10b (with 6.10 for EQU), four basic load combinations arise (ignoring those unlikely to govern). L. Gardner 22 11 Session 2 EN 1990 EN 1991 Introduction to EN 1990 & EN 1991 Dr Leroy Gardner Senior Lecturer in Structural Engineering L. Gardner Eurocode 3: Design of steel structures 23 12 Session 3 Background Overview Overview of Eurocode 3 Dr Leroy Gardner Senior Lecturer in Structural Engineering L. Gardner Eurocode 3: Design of steel structures 1 Overview Background Outline: Overview • Development of Eurocode 3 • Introduction to design to Eurocode 3 • Conclusions L. Gardner 2 1 EN 1993: Eurocode 3 Background Eurocode 3: Overview • Work began back in 1975 • Eurocode 3 contains a number of parts • … and sub-parts • The first 5 parts were published in 2005 L. Gardner 3 EN 1993: Eurocode 3 Background Overview Eurocode 3 contains six parts: • EN 1993-1 Generic rules • EN 1993-2 Bridges • EN 1993-3 Towers, masts & chimneys • EN 1993-4 Silos, tanks & pipelines • EN 1993-5 Piling • EN 1993-6 Crane supporting structures L. Gardner 4 2 EN 1993-1 Background Eurocode 3: Part 1 has 12 sub-parts: Overview • EN 1993-1-1 General rules • EN 1993-1-2 Fire • EN 1993-1-3 Cold-formed thin gauge • EN 1993-1-4 Stainless steel • EN 1993-1-5 Plated elements • EN 1993-1-6 Shells L. Gardner 5 EN 1993-1 Background Overview L. Gardner • EN 1993-1-7 Plates transversely loaded • EN 1993-1-8 Joints • EN 1993-1-9 Fatigue • EN 1993-1-10 Fracture toughness • EN 1993-1-11 Cables • EN 1993-1-12 High strength steels 6 3 National Annexes Background Overview National Annexes: • Every Eurocode will contain a National Annex • National choice • Non Conflicting Complementary Information • Timescale L. Gardner 7 Axes convention Background Different axes convention: Overview BS 5950 Along the member L. Gardner Eurocode 3 X Major axis X Y Minor axis Y Z 8 4 Labelling convention Background Labelling convention: b Overview z z r tw h d y h y y t y z r tf b z L. Gardner 9 Subscripts Background Overview Extensive use of sub-scripts – generally helpful: • ‘Ed’ means design effect (i.e. factored member force or moment) • ‘Rd’ means design resistance So, • NEd is an axial force • NRd is the resistance to axial force Sometimes tedious e.g. Ac,eff,loc L. Gardner 10 5 Different symbols Background Overview For example: BS5950 EC3 BS5950 EC3 BS5950 EC3 A A P N py fy Z Wel Mx My pb χLT fy S Wpl V V pc χf y Ix Iy H Iw r i Iy Iz J It L. Gardner 11 Gamma factors γ Background Overview Gamma factors γ: • Appear everywhere • Partial safety factors • γF for actions (loading) • γM for resistance L. Gardner 12 6 Gamma factors γM Background Overview Gamma factors γM account for material and modelling uncertainties: Partial factor γM EC 3 value (UK NA value) Application γM0 1.00 (1.00) Cross-sections γM1 1.00 (1.00) Member buckling γM2 1.25 (1.10) Fracture L. Gardner 13 Material properties Background Overview Material properties are taken from product standards (generally EN 10025-2). The Young’s modulus of steel should be taken as 210000 N/mm2. Yield strength fy (N/mm2) Yield strength fy (N/mm2) Ultimate strength fu (N/mm2) t ≤ 16mm 16 < t ≤ 40 mm 3 ≤ t ≤ 100 mm S235 235 235 360 S275 275 265 410 S355 355 345 470 S450 450 430 550 Steel grade L. Gardner 14 7 Structural design Background Overview Early sections (1-4) of EN 1993-1-1: • Reference to EN 1990 and EN 1991 • Identify clauses open to National choice • Materials, reference to material standards • Durability L. Gardner 15 Structural design Background Overview Subsequent sections of EN 1993-1-1: • Section 5 – Structural analysis • Global analysis • Cross-section classification • Requirements for plastic analysis • Section 6 – ULS • General • Resistance of cross-sections L. Gardner 16 8 Structural design Background • Buckling resistance of members Overview • Built-up members • SLS • Annexes A, B, AB and BB L. Gardner 17 Omissions Background Overview Notable omissions: • Effective lengths • Formulae for Mcr • Deflection limits • National Annex and NCCIs to resolve L. Gardner 18 9 Sources of further information Background Overview • http://www.eurocodes.co.uk/ • Latest news and developments • http://www.steel-sci.org/publications/ • Design guides • http://www.access-steel.com/ • NCCIs • Worked examples L. Gardner 19 Session 3 Background Overview Overview of Eurocode 3 Dr Leroy Gardner Senior Lecturer in Structural Engineering L. Gardner Eurocode 3: Design of steel structures 20 10 Session 4 Introduction Deformed geometry Structural analysis Imperfections Actions Dr Leroy Gardner Senior Lecturer in Structural Engineering L. Gardner Eurocode 3: Design of steel structures 1 Overview Introduction Outline: Deformed geometry Imperfections Actions L. Gardner • • • • Introduction Analysis types Second order effects Imperfections 2 1 Analysis types Introduction Analysis types: Deformed geometry Imperfections Actions • • • • First order elastic Second order elastic First order plastic Second order plastic L. Gardner 3 General approach Introduction General approach: Deformed geometry Imperfections Actions L. Gardner • Choose an appropriate analysis • Make an appropriate model • Apply all actions (loads) and combinations of actions • Check cross-sections, members and joints 4 2 Frame stability Introduction Deformed geometry Imperfections Actions Frame Stability is assured by checking: • Cross-sections • Members • Joints But will be unsafe unless: • Frame model • Loads on frame • Analysis are appropriate. L. Gardner 5 Effects of deformed geometry Introduction Deformed geometry EN 1993-1-1 Clause 5.2.1(2) states that deformed geometry (second order effects) shall be considered: Imperfections Actions • if they increase the action effects significantly • or modify significantly the structural behaviour L. Gardner 6 3 Limits for ignoring deformed geometry Introduction Deformed geometry Imperfections Actions For elastic analysis: α cr = Fcr ≥ 10 FEd where αcr is the factor by which the design loading would have to be increased to cause elastic instability in a global mode (λcr in BS 5950-1) FEd is the design loading on the structure Fcr is the elastic critical buckling load for global instability based on initial elastic stiffness. L. Gardner 7 Limits for ignoring deformed geometry Introduction Deformed geometry For plastic analysis: α cr = Fcr ≥ 15 FEd Imperfections Actions Stricter limit for plastic analysis due to loss of stiffness associated with material yielding. So, for αcr ≥ 10 (or 15), the effects of deformed geometry may be ignored and a first order analysis will suffice L. Gardner 8 4 Simple estimate for αcr Introduction Deformed geometry Simple estimate for αcr may be applied to: • Portals with shallow roof slopes • Beam and column frames (each storey) Imperfections Actions where ⎛ H ⎞⎛ h ⎞ ⎟ α cr = ⎜⎜ Ed ⎟⎟⎜⎜ ⎟ δ V ⎝ Ed ⎠⎝ H,Ed ⎠ HEd horizontal reaction at bottom of the storey VEd total vertical load at bottom of the storey δH,Ed storey sway when loaded with horizontal loads (eg wind, equivalent horizontal forces) L. Gardner 9 Limits on use of simple estimate Introduction Deformed geometry Imperfections Actions Limit on portal rafter slope for (Clause 5.2) • not steeper than 1:2 (26 degrees) Limit on axial compression in beams or rafters for (Clause 5.2): NEd ≤ 0.09 Ncr where NEd is the design value of compression in the beam or rafter and Ncr is its elastic buckling resistance. L. Gardner 10 5 Analysis method and achievement Introduction Distinguish between: Deformed geometry • Analysis method (1st or 2nd order) Imperfections • Analysis achievement i.e. can achieve 2nd order by: Actions 1) 2nd order analysis 2) 1st and amplified sway 3) 1st and increased effective length. L. Gardner 11 Frame stability Introduction Deformed geometry Imperfections Limits for treatment of second order effects depend on αcr: = Fcr FEd Limits on αcr Action Achievement αcr>10 First order analysis First order only 10>αcr>3 Second order First order analysis effects by plus amplification or approximate effective length method means αcr<3 Second order analysis Actions L. Gardner α cr Second order effects more accurately 12 6 Global imperfections for frames Introduction Global initial sway imperfections: Deformed geometry φ = φ 0 αhα m Imperfections where φ0 is the basic value = 1/ 200 αh and α m are reduction factors Actions L. Gardner 13 Global imperfections for frames Introduction Deformed geometry Imperfections • Much easier to apply as equivalent horizontal forces φNEd, where NEd is the design compressive force in the column • Saves changing the model for opposite direction in asymmetric buildings Actions • Many buildings have such complicated arrangements that it will be best to ignore the αh and αm reductions and use 1/200 • Don’t forget them. L. Gardner 14 7 Actions to be specified Introduction Actions to be specified: Deformed geometry • EN 1991-1-1: Densities, self-weight, imposed loads Imperfections • EN 1991-1-2: Fire • EN 1991-1-3: Snow loads Actions • EN 1991-1-4: Wind actions • EN 1991-1-5: Thermal actions • EN 1991-1-6: Actions during execution • EN 1991-1-7: Impact and explosions L. Gardner 15 Other Actions Introduction • Equivalent horizontal forces Deformed geometry Imperfections Actions - unless using initial imperfection model • Derived from imperfections • Applied in ALL combinations (only in gravity combinations in BS 5950) L. Gardner 16 8 Checks Introduction • Analyse structure Deformed geometry • Classify sections using clause 5.5 - for plastic global analysis, check clause 5.6 Imperfections • Check cross-sectional resistance to clause 6.2 Actions • Check buckling resistance to clause 6.3 - check built-up members to clause 6.4 L. Gardner 17 Session 4 Introduction Deformed geometry Imperfections Actions Structural analysis Dr Leroy Gardner Senior Lecturer in Structural Engineering L. Gardner Eurocode 3: Design of steel structures 18 9 Session 5 Introduction Design Example Exercise Design of tension members Dr Leroy Gardner Senior Lecturer in Structural Engineering L. Gardner Eurocode 3: Design of steel structures 1 Overview Introduction Outline: Design Example Exercise L. Gardner • Introduction • Tension member design • Example 2 1 Eurocode 3 Introduction Design Eurocode 3 states that tensile resistance should be verified as follows: Example Exercise Nt ,Ed ≤ Nt ,Rd Tension check Nt,Ed is the tensile design effect Nt,Rd is the design tensile resistance L. Gardner 3 Design tensile resistance Nt,Rd Introduction Design Design tensile resistance Nt,Rd is limited either by: Example • Yielding of the gross cross-section Npl,Rd Exercise • or ultimate failure (fracture) of the net crosssection (at holes for fasteners) Nu,Rd whichever is the lesser. L. Gardner 4 2 Yielding of gross cross-section Introduction Design The Eurocode 3 design expression for yielding of the gross cross-section (plastic resistance) given as: Example Exercise Npl,Rd = Afy γ M0 This criterion is applied to prevent excessive deformation of the member. L. Gardner 5 Ultimate resistance of net section Introduction Design And for the ultimate resistance of the net cross-section (defined in clause 6.2.2.2), the Eurocode 3 design expression is: Example Exercise Nu,Rd = 0.9A net fu γ M2 Anet is the reduced cross-sectional area to account for bolt holes L. Gardner 6 3 Partial factors γM Introduction Design Plastic resistance of the gross cross-section Npl,Rd utliises γM0, whilst ultimate fracture of the net cross-section Nu,Rd utilises γM2. Example Exercise γ M 0 = 1 .0 and γ M2 = 1.25 (1.1 in UK NA) The larger safety factor associated with fracture reflects the undesirable nature of the failure mode. L. Gardner 7 Non-staggered fasteners Introduction Design For a non-staggered arrangement of fasteners, the total area to be deducted should be taken as the sum of the sectional areas of the holes on any line (A-A) perpendicular to the member axis that passes through the centreline of the holes. Example A Exercise p A s L. Gardner s Non-staggered arrangement of fasteners 8 4 Non-staggered fasteners Net area at bolts holes Anet on any line (AA) perpendicular to the member axis: Introduction Design Anet = A - nd0t Example Exercise A = n = d0 = t = gross cross-sectional area number of bolt holes diameter of bolt holes material thickness L. Gardner 9 Staggered fasteners Introduction Design For a staggered arrangement of fasteners, the total area to be deducted should be taken as the greater of: 1. the maximum sum of the sectional areas of the holes on any line (A-A) perpendicular to the member axis Example 2. Exercise ⎛ s2 ⎞ ⎟⎟ ⎜ t⎜ nd0 − ∑ 4 p ⎠ ⎝ where s is the staggered pitch of two consecutive holes p is the spacing of the centres of the same two holes measured perpendicular to the member axis L. Gardner 10 5 Staggered fasteners Introduction Design n is the number of holes extending in any diagonal or zig-zag line progressively across the section Σ relates to the number of diagonal paths A Example Exercise p B s L. Gardner A s Staggered arrangement of fasteners 11 Angles connected by a single row of bolts Introduction Design Example Exercise L. Gardner Single angles in tension connected by a single row of bolts through one leg, may be treated as concentrically loaded, but with an effective net section, to give the design ultimate tensile resistance as below. With 1 bolt : Nu,Rd = 2.0 (e 2 − 0.5d0 )tfu γ M2 With 2 bolts : Nu,Rd = β 2 Anet fu γ M2 With 3 or more bolts : Nu,Rd = β 3 A net fu γ M2 12 6 Angles connected by a single row of bolts Introduction Design Example Exercise where β2 and β3 are reduction factors dependent upon the bolt spacing (pitch) p1. Anet is the net area of the angle. For an unequal angle connected by its smaller leg, Anet should be taken as the net section of an equivalent equal angle of leg length equal to the smaller leg of the unequal angle. Other symbols are defined below: e1 p1 p1 e2 L. Gardner d0 Definitions for e1, e2, p1 and d0 13 Angles connected by a single row of bolts Introduction Reduction factors β2 and β3 Design ≤ 2.5d0 ≥ 5.0d0 β2 (for 2 bolts) 0.4 0.7 β3 (for 3 or more bolts) 0.5 0.7 Pitch p1 Example Exercise Note: For intermediate values of pitch p1 values of β may be determined by linear interpolation. d0 is the bolt hole diameter. L. Gardner 14 7 Angles with welded end connections Introduction Design Example Exercise In the case of welded end connections: For an equal angle, or an unequal angle connected by its larger leg, the eccentricity may be neglected, and the effective area may be taken as equal to the gross area (clause 4.13(2) of EN 1993-1-8). L. Gardner 15 Example: Tension member design Introduction Design Design a single angle tie, using grade S355 steel, for the member AB shown below. Consider a bolted and a welded arrangement. Example Exercise B NEd = 541 kN A Tension member AB in truss L. Gardner 16 8 Example: Tension member design Introduction Design Cross-section resistance in tension is covered in clause 6.2.3 of EN 1993-1-1, with reference to clause 6.2.2 for the calculation of cross-section properties. Example Exercise L. Gardner 17 Example: Tension member design Welded connection Introduction Design Example Exercise Try a 125×75×10 unequal angle, welded by the longer leg. For an unequal angle connected (welded) by its larger leg, the effective area may be taken as equal to the gross area (clause 4.13(2) of EN 1993-1-8) 125×75×10 unequal angle Gusset plate 125×75×10 unequal angle welded by longer leg L. Gardner 18 9 Example: Tension member design Introduction Design Example Exercise For a nominal material thickness t of 10 mm, yield strength fy = 355 N/mm2 and ultimate tensile strength fu = 470 N/mm2 (from EN 10025-2). Partial factors from UK National Annex are γM0 = 1.00 and γM2 = 1.10. Gross area of cross-section, A = 1920 mm2 (from Section Tables). L. Gardner 19 Example: Tension member design Introduction Design For yielding of the gross cross-section, plastic resistance = is given as: Npl,Rd = Example Exercise γ M0 = 1920 × 355 = 682x103 N = 682 kN 1.0 And for the ultimate resistance of the net cross-section, concentrically loaded (defined in clause 6.2.2.2), the Eurocode 3 design expression is: Nu,Rd = L. Gardner Afy 0.9 A net fu 0.9 × 1920 × 470 = = 738 × 10 3 N = 738 kN γ M2 1.10 20 10 Example: Tension member design Introduction Design Example The tensile resistance Nt,Rd is taken as the lesser of these two values, and is therefore 682 kN. 682 kN > 541 kN (i.e. Nt,Rd > NEd) Exercise Unequal angle 125×75×10 in grade S355 steel, connected by the longer leg is therefore acceptable. For efficiency, a smaller angle may be checked. L. Gardner 21 Example: Tension member design Bolted connection Introduction Design Example Try a 150×75×10 unequal angle, bolted (with a line of four 22 mm HSFG bolts, at 125 mm centres) through the longer leg. Material properties and partial factors are as for the welded case. Exercise 150×75×10 unequal angle 24 mm diameter holes for 22 mm HSFG bolts Gusset plate 150×75×10 unequal angle bolted by longer leg L. Gardner 22 11 Example: Tension member design Introduction Design Gross area of cross-section, A = 2170 mm2 (from Section Tables). For yielding of the gross cross-section, plastic resistance is given as: Example Exercise Npl,Rd = Afy γ M0 = 2170 × 355 = 770.4 × 10 3 N = 770 kN 1 .0 The net cross-sectional area Anet: Anet = A – allowance for bolt holes = 2170 – (24×10) = 1930 mm2 L. Gardner 23 Example: Tension member design Introduction Design From Table, β3 = 0.7 (since the pitch p1 > 5d0). Nu,Rd = β 3 A net fu 0.7 × 1930 × 470 = = 577 × 10 3 N = 577 kN γ M2 1.10 Example Exercise The tensile resistance Nt,Rd is taken as the lesser of these two values, and is therefore 577 kN. 577 kN > 541 kN (i.e. Nt,Rd > NEd) Unequal angle 150×75×10 in grade S355 steel, connected by the longer leg (using four 22 mm diameter HSFG bolts) is therefore acceptable. L. Gardner 24 12 Tension member design exercise Introduction Design Example A flat bar 200 mm wide × 25 mm thick is to be used as a tie (tension member). Erection conditions require that the bar be constructed from two lengths connected together with a lap splice using six M20 bolts as shown below. Assume 22 mm diameter bolt holes. Calculate the tensile strength of the bar assuming grade S275 steel. A Exercise 50 mm T 100 mm T 50 mm A T T 25 mm thick plates L. Gardner 100 mm 100 mm 25 Session 5 Introduction Design Example Exercise Design of tension members Dr Leroy Gardner Senior Lecturer in Structural Engineering L. Gardner Eurocode 3: Design of steel structures 26 13 Session 6 Introduction Local buckling Classification Class 4 Exercise Local buckling and cross-section classification Dr Leroy Gardner Senior Lecturer in Structural Engineering L. Gardner Eurocode 3: Design of steel structures 1 Overview Introduction Outline: Local buckling Classification Class 4 Exercise L. Gardner • Introduction • Local buckling • Cross-section classification • Class 4 – effective widths 2 1 Background Introduction Background: Local buckling • For efficiency, structural members are generally composed of relatively thin elements (i.e. thicknesses substantially less than other cross-sectional dimensions) Classification Class 4 Exercise • Although favourable in terms of overall structural efficiency, the slender nature of these thin elements results in susceptibility to local instabilities (buckling) under compressive stress, which must be considered in design. L. Gardner 3 Local buckling Introduction Local buckling Classification Local buckling Class 4 Exercise L. Gardner Local buckling in structural components 4 2 Cross-section classification Introduction Local buckling • Whether in the elastic or inelastic material range, cross-sectional resistance and rotation capacity are limited by the effects of local buckling. Classification Class 4 • Eurocode 3 (and BS 5950) account for the effects of local buckling through cross-section classification. Exercise • The classifications from BS 5950 of plastic, compact, semi-compact and slender are replaced in Eurocode 3 with Class 1, Class 2, Class 3 and Class 4, respectively. L. Gardner 5 Factors affecting local buckling Introduction Local buckling Classification The factors that affect local buckling (and therefore the cross-section classification) are: • Width/thickness ratios of plate components Class 4 • Element support conditions Exercise • Material strength, fy • Fabrication process • Applied stress system L. Gardner 6 3 Cross-section classification Introduction Local buckling Classification Class 4 Classification is made by comparing actual width-to-thickness ratios of the plate elements with a set of limiting values, given in Table 5.2 of EN 1993-1-1). A plate element is Class 4 (slender) if it fails to meet the limiting values for a class 3 element. Exercise The classification of the overall cross-section is taken as the least favourable of the constituent elements (for example, a crosssection with a class 3 flange and class 1 web has an overall classification of Class 3). L. Gardner 7 Definition of 4 classes Introduction Eurocode 3 defines four classes of cross-section: Local buckling Moment Classification Class 4 Exercise Class 1 Mpl Mel Class 2 Class 3 Class 4 Deformation L. Gardner 8 4 Compression Introduction Local buckling Cross-section resistance in compression Nc,Rd: Classification Class 4 Class 1, 2 and 3: Nc ,Rd = Exercise Class 4: Nc ,Rd = Afy γ M0 A eff fy γ M0 L. Gardner 9 Bending Introduction • Class 1 & 2 cross-sections: Local buckling Classification Mc ,Rd = Mpl = Class 4 Exercise γ M0 • Class 3 cross-sections: Mc ,Rd = Mel = L. Gardner Wpl fy Wel fy γ M0 10 5 Bending Introduction Local buckling • Class 4 cross-sections: Classification Class 4 Mc ,Rd = Exercise Weff fy γ M0 L. Gardner 11 Compressed widths c Introduction Definition of compressed widths – flat widths: c Local buckling Rolled c Rolled Welded c Welded Classification Class 4 c Exercise (a) Outstand flanges (b) Internal compression parts Limits on slenderness e.g. c/t ≤ 9ε L. Gardner ε = 235 / fy 12 6 Internal compression parts Introduction Local buckling Classification Class 4 Exercise L. Gardner 13 Outstand flanges Introduction Local buckling Classification Class 4 Exercise L. Gardner 14 7 Angles and tubular sections Introduction Local buckling Classification Class 4 Exercise L. Gardner 15 Class 4 cross-sections Introduction Class 4 (slender) cross-sections Local buckling Classification Class 4 Exercise • For class 4 (slender) cross-sections, reduced (effective) cross-section properties must be calculated to account explicitly for the occurrence of local buckling prior to yielding. • Effective width formulae for individual elements are provided in Eurocode 3 Part 1.5 (EN 1993-1-5). L. Gardner 16 8 Class 4 – effective width concept Introduction Local buckling Classification Class 4 Exercise L. Gardner 17 Cross-section classification exercise Introduction Local buckling Determine the classification and resistance Nc,Rd for a 254 x 254 x 73 UC in pure compression, assuming grade S 355 steel. Classification b z Class 4 Exercise h = 254.1 mm b = 254.6 mm tw = 8.6 mm tw h d y tf = 14.2 mm y r z tf r = 12.7 mm A = 9310 mm2 Section properties for 254 x 254 x 73 UC L. Gardner 18 9 Summary Introduction Local buckling Classification Class 4 Exercise Local buckling and cross-section classification: • Local buckling accounted for through cross-section classification • 4 Classes of cross-section • Classification influences resistance • Effective widths for Class 4 sections L. Gardner 19 Session 6 Introduction Local buckling Classification Class 4 Exercise Local buckling and cross-section classification Dr Leroy Gardner Senior Lecturer in Structural Engineering L. Gardner Eurocode 3: Design of steel structures 20 10 Session 7 Background Cross-section Buckling Example Compression members Exercise Dr Leroy Gardner Senior Lecturer in Structural Engineering L. Gardner Eurocode 3: Design of steel structures 1 Outline Background Overview: Cross-section Buckling • Background Example • Cross-section resistance Nc,Rd Exercise L. Gardner • Member buckling resistance Nb,Rd 2 1 Elastic buckling theory N N Background Cross-section Buckling w L Example Exercise x N (a) Unloaded member (b) Loaded member (straight) N (c) Loaded member (displaced) L. Gardner 3 Elastic buckling theory Background Cross-section From stability theory, the elastic buckling load of a perfect pin-ended column is given by: Buckling Example Ncr = π 2EI L2 Exercise Other boundary conditions may be accounted for through the effective (critical) length concept. L. Gardner 4 2 Elastic buckling theory Background Two bounds: Yielding and buckling Cross-section Load Material yielding (squashing) Buckling NEd Afy Example Lcr Euler (critical) buckling Ncr Exercise NEd Non-dimensional slenderness L. Gardner 5 Imperfections Background Cross-section Buckling Example Exercise L. Gardner Forms of imperfection: • • • • Geometric imperfections Eccentricity of loading Residual stresses Non-homogeneity of material properties • End restraint • etc 6 3 Residual stresses Background Cross-section Buckling Example Exercise Welding Hot-rolling L. Gardner 7 Behaviour of imperfect columns Background wmax = (w0+w) at mid-height NEd e0,d is the magnitude of the initial imperfection w0 Cross-section Buckling w0 = Initial imperfection Example Exercise w0 = w max w w = additional deflection NEd NRd + NEd NRd + 1 e NEd 0,d 1− Ncr NEd w max MRd ≤ 1 x NEd L. Gardner 1 NEde 0,d N 1 − Ed MRd Ncr ≤ 1 8 4 Perry-Robertson Background Cross-section Perry observed: • All columns contain imperfections and will deflect laterally from the onset of loading Buckling Example Exercise • The maximum stress along the column length will occur at mid-height and on the inner surface • The maximum stress will comprise 2 components – axial stress and bending stress • Failure may be assumed when the maximum stress reaches yield L. Gardner 9 Perry-Robertson Background Cross-section Buckling Example Exercise Robertson contribution: • The bending stress component is a function of the lateral deflection, which is, in turn, an amplification of the initial imperfection e0,d • Robertson determined suitable values for these initial imperfections for a range of structural cross-sections • Eurocode 3 uses the Perry-Robertson concept • Five different imperfection amplitudes are included (through the imperfection factor α), giving five buckling curves L. Gardner 10 5 Buckling curves 1.2 Cross-section Buckling Example Exercise Reduction factor χ Background 1.0 Curve aa0 0 Curve a 0.8 Curve b Curve c Curve d 0.6 0.4 0.2 0.0 0 0.5 1 1.5 Non-dimensional slenderness 2 2.5 λ L. Gardner 11 Eurocode 3 Background Cross-section Eurocode 3 states, as with BS 5950, that both cross-sectional and member resistance must be verified: Buckling Example NEd ≤ Nc ,Rd Cross-section check NEd ≤ Nb,Rd Member buckling check Exercise L. Gardner 12 6 Cross-section resistance Background • Cross-section resistance in compression Nc,Rd depends on cross-section classification: Cross-section Buckling Nc ,Rd = Afy for Class 1, 2 or 3 sections γ M0 Example Exercise Nc ,Rd = A eff fy γ M0 for Class 4 sections γM0 is specified as 1.0 in EN 1993 This value will also be adopted in the UK L. Gardner 13 Member buckling Background Compression buckling resistance Nb,Rd: Cross-section Buckling Example Nb,Rd = Nb,Rd = Exercise L. Gardner χ A fy γ M1 χ A eff fy γ M1 for Class 1, 2 and 3 for (symmetric) Class 4 14 7 Equivalence to BS 5950 Background Compression buckling resistance: Cross-section Buckling χ A fy Nb,Rd = γM1 Example Eurocode 3 Exercise Pc = pc A BS 5950 L. Gardner 15 Member buckling Background Calculate non-dimensional slenderness Cross-section Buckling λ= A fy Ncr λ for Class 1, 2 and 3 Example Exercise λ= A eff fy Ncr for Class 4 Ncr is the elastic critical buckling load for the relevant buckling mode based on the gross properties of the cross-section L. Gardner 16 8 Non-dimensional slenderness Background Cross-section = Ncr π 2EI AL2 = fcr Buckling Example Exercise π 2EI L2 π 2E (L / i)2 = where λ = L / i = π 2E λ2 and i is radius of gyration The theoretical slenderness boundary λ1 between material yielding and elastic member buckling may be found by setting fcr = fy: fy L. Gardner = π 2E λ 12 ⇒ λ1 = π E fy 17 Non-dimensional slenderness Background The non-dimensional slenderness used in EC3 is defined as: Cross-section Buckling Example Exercise λ = λ = λ1 π π E fcr E fy = 1 fcr 1 fy = fy fcr = Afy Ncr Non-dimensionalising in terms of the material as well as the geometry makes it easier to compare the buckling behaviour of columns of different strength material. L. Gardner 18 9 Non-dimensional slenderness Background N NEd Material yielding (in-plane bending) Cross-section Afy Buckling Lcr Elastic member buckling (LTB) Example NEd Exercise 1.0 Non-dimensional slenderness λ L. Gardner 19 Member buckling Background • Calculate reduction factor, χ Cross-section Buckling χ= 1 ϕ + ( ϕ 2 − λ 2 ) 0 .5 ≤ 1 Example Exercise ϕ = 0.5 (1 + α(λ − 0.2) + λ 2 ) α is the imperfection factor L. Gardner 20 10 Imperfection factor α Background Imperfection factors α for 5 buckling curves: Cross-section Buckling Example Exercise Buckling curve Imperfection factor α a0 a b c d 0.13 0.21 0.34 0.49 0.76 L. Gardner 21 Buckling curve selection Background Cross-section Limits Buckling about axis Cross-section Example z Rolled Isections a0 a0 40 mm < tf ≤ 100 mm y–y z-z b c a a tf ≤ 100 mm y–y z-z b c a a tf > 100 mm y–y z-z d d c c tf ≤ 40 mm y–y z-z b c b c tf > 40 mm y–y z-z c d c d y Exercise r h/b ≤ 1.2 tf z z z Welded Isections y y z L. Gardner a b h/b > 1.2 y y S460 y–y z-z tw h S235 S275 S355 S420 tf ≤ 40 mm b Buckling Buckling curve y tf tf z 22 11 Buckling curve selection Background hot finished any a a0 cold formed any c c generally (except as below) any b b thick welds: a > 0.5tf b/tf < 30 h/tw < 30 any c c U-, T- and solid sections any c c L-sections any b b Hollow sections Cross-section z Buckling Welded box sections h y y tw b z Example Exercise tf L. Gardner 23 Effective (buckling) lengths Lcr Background End restraint (in the plane under consideration) Cross-section Buckling Effectively held in position at both ends Example Exercise One end Effectively held in position and restrained in direction L. Gardner Buckling length Lcr Effectively restrained in direction at both ends 0.7 L Partially restrained in direction at both ends 0.85 L Restrained in direction at one end 0.85 L Not restrained in direction at either end 1.0 L Other end Not held in position Effectively restrained in direction 1.2 L Partially restrained in direction 1.5 L Not restrained in direction 2.0 L 24 12 Effective (buckling) lengths Lcr Background Cross-section Buckling Example Exercise Non-sway Sway L. Gardner 25 Column buckling design procedure Background Design procedure for column buckling: Cross-section 1. Determine design axial load NEd Buckling 2. Select section and determine geometry Example Exercise 3. Classify cross-section (if Class 1-3, no account need be made for local buckling) 4. Determine effective (buckling) length Lcr 5. Calculate Ncr and Afy L. Gardner 26 13 Column buckling design procedure Background Cross-section Buckling 6. Non-dimensional slenderness λ = Ncr 7. Determine imperfection factor α 8. Calculate buckling reduction factor χ Example Exercise A fy 9. Design buckling resistance Nb,Rd = 10. Check χ A fy γ M1 NEd ≤ 1.0 Nb,Rd L. Gardner 27 Member buckling resistance example Background Cross-section A circular hollow section member is to be used as an internal column in a multi-storey building. The column has pinned boundary conditions at each end, and the inter-storey height is 4 m. Buckling Example NEd = 2110 kN Exercise 4.0 m L. Gardner The critical combination of actions results in a design axial force of 2110 kN. 28 14 Member buckling resistance example Background Assess the suitability of a hot-rolled 244.5×10 CHS in grade S 355 steel for this application. Cross-section Buckling t Example Exercise d = 244.5 mm t = 10.0 mm A = 7370 mm2 Wel,y = 415000 mm3 d Wpl,y = 550000 mm3 I = 50730000 mm4 L. Gardner 29 Member buckling resistance example Background Cross-section Buckling Example For a nominal material thickness (t = 10.0 mm) of less than or equal to 16 mm the nominal values of yield strength fy for grade S 355 steel is 355 N/mm2 (from EN 10210-1). From clause 3.2.6: E = 210000 N/mm2 Exercise L. Gardner 30 15 Member buckling resistance example Cross-section classification (clause 5.5.2): Background Cross-section ε= 235 / fy = 235 / 355 = 0.81 Buckling Tubular sections (Table 5.2, sheet 3) Example Exercise d/t = 244.5/10.0 = 24.5 Limit for Class 1 section = 50 ε2 = 40.7 > 24.5 ∴ Cross-section is Class 1 L. Gardner 31 Member buckling resistance example Background Cross-section Buckling Cross-section compression resistance (clause 6.2.4): Nc ,Rd = Afy γ M0 for Class 1, 2 or 3 cross - sections Example Exercise ∴ Nc ,Rd = 7370 × 355 = 2616 × 10 3 N = 2616 kN 1.00 2616 > 2110 kN ∴ Cross − section resistance is OK L. Gardner 32 16 Member buckling resistance example Background Member buckling resistance in compression (clause 6.3.1): Cross-section Buckling χ= Example Exercise = Nb ,Rd χ A fy γ M1 for Class 1, 2 & 3 cross - sections 1 Φ + Φ 2 − λ2 [ but χ ≤ 1.0 where Φ = 0.5 1 + α (λ - 0.2 ) + λ2 and λ = Afy Ncr ] for Class 1, 2 & 3 cross - sections L. Gardner 33 Member buckling resistance example Background Elastic critical force and non-dimensional slenderness for flexural buckling Ncr Cross-section Buckling Ncr = π 2EI π 2 × 210000 × 50730000 = = 6571 kN 2 4000 2 L cr Example Exercise ∴λ = 7370 × 355 = 0.63 6571 × 10 3 From Table 6.2 of EN 1993-1-1: For a hot-rolled CHS, use buckling curve a L. Gardner 34 17 Buckling curve selection Buckling curve Background Cross-section Cross-section Buckling about axis Limits Buckling Example S235 S275 S355 S420 S460 hot finished any a a0 cold formed any c c Hollow sections Exercise Extract from Table 6.2 of EN 1993-1-1: For a hot-rolled CHS, use buckling curve a L. Gardner 35 Graphical approach 1.2 Cross-section Buckling Example Exercise Reduction factor χ Background 1.0 Curve aa0 Curve 0 Curve a ≈0.88 0.8 Curve b Curve c Curve d 0.6 0.4 0.2 0.0 0 0.5 0.63 1 1.5 Non-dimensional slenderness L. Gardner 2 2.5 λ 36 18 Member buckling resistance example Background From Table 6.1 of EN 1993-1-1, for buckling curve a, α = 0.21 Cross-section Φ Buckling χ = 0.5[1 + 0.21(0.63 − 0.2) + 0.63 2 ] = 0.74 1 = = 0.88 0.74 + 0.74 2 − 0.63 2 Example Exercise ∴ Nb ,Rd = 0.88 × 7370 × 355 = 2297 × 10 3 N = 2297 kN 1 .0 2297 > 2110 kN L. Gardner ∴Buckling resistance is OK. The chosen cross-section, 244.5x10 CHS, in grade S 355 steel is acceptable. 37 Member buckling resistance exercise Background Cross-section A UC section member is to be used as an internal column in a multi-storey building. The column has pinned boundary conditions at each end, and the inter-storey height is 4.5 m. Buckling Example NEd = 305.6 kN Exercise 4.5 m L. Gardner The critical combination of actions results in a design axial force of 305.6 kN. 38 19 Member buckling resistance exercise Background Try a 152x152x30 UC in grade S 275 steel. Cross-section b z Buckling tw Example h d y y r Exercise tf z h b tw tf r A Iy Iz = 157.6 mm = 152.9 mm = 6.5 mm = 9.4 mm = 7.6 mm = 3830 mm2 = 17480000 mm4 = 5600000 mm4 Section properties for 152x152x30 UC L. Gardner 39 Session 7 Background Cross-section Buckling Example Compression members Exercise Dr Leroy Gardner Senior Lecturer in Structural Engineering L. Gardner Eurocode 3: Design of steel structures 40 20 Session 8 Background In-plane bending Beams Shear Serviceability LTB Exercises Dr Leroy Gardner Senior Lecturer in Structural Engineering L. Gardner Eurocode 3: Design of steel structures 1 Outline Background In-plane bending Shear Serviceability LTB Exercises L. Gardner Overview: • Background • In-plane bending • Shear • Deflections • Lateral torsional buckling 2 1 Eurocode 3 Background In-plane bending Eurocode 3 states, as with BS 5950, that both cross-sectional and member bending resistance must be verified: Shear Serviceability M Ed ≤ M c ,Rd Cross-section check (In-plane bending) MEd ≤ Mb ,Rd Member buckling check LTB Exercises L. Gardner 3 Non-dimensional slenderness Background In-plane bending Shear Beam behaviour analogous to yielding/buckling of columns. M Material yielding (in-plane bending) MEd MEd Wyfy Serviceability Elastic member buckling Mcr LTB Lcr Exercises 1.0 L. Gardner Non-dimensional slenderness λ LT 4 2 Cross-sections in bending Background • Class 1 & 2 cross-sections: In-plane bending Shear Mc ,Rd = Mpl = Wpl fy γ M0 Serviceability LTB • Class 3 cross-sections: Exercises Mc ,Rd = M el = Wel fy γ M0 L. Gardner 5 Cross-sections in bending Background In-plane bending • Class 4 cross-sections: Shear Serviceability LTB Mc ,Rd = Weff fy γ M0 Exercises L. Gardner 6 3 Section moduli W Background In-plane bending Subscripts are used to differentiate between the plastic, elastic or effective section modulus Shear Serviceability LTB Plastic modulus Wpl (S in BS 5950) Elastic modulus Wel (Z in BS 5950) Effective modulus Weff z (Zeff in BS 5950) Exercises The partial factor γM0 is applied to all crosssection bending resistances, and equal 1.0. L. Gardner 7 Shear resistance Background In-plane bending Shear Serviceability The design shear force is denoted by VEd (shear force design effect). The design shear resistance of a crosssection is denoted by Vc,Rd and may be calculated based on a plastic (Vpl,Rd) or an elastic distribution of shear stress. LTB Exercises L. Gardner VEd ≤ 1.0 Vc ,Rd Shear check 8 4 Plastic shear resistance Vpl,Rd Background In-plane bending Shear Serviceability The usual approach is to use the plastic shear resistance Vpl,Rd The plastic shear resistance is essentially defined as the yield strength in shear multiplied by a shear area Av: LTB Exercises Vpl,Rd = A v (fy / 3 ) γ M0 L. Gardner 9 Shear area Av Background In-plane bending Shear Serviceability LTB Exercises L. Gardner The shear area Av is in effect the area of the cross-section that can be mobilised to resist the applied shear force with a moderate allowance for plastic redistribution For sections where the load is applied parallel to the web, this is essentially the area of the web (with some allowance for the root radii in rolled sections). 10 5 Shear areas Av Background In-plane bending Shear Serviceability Shear areas Av are given in clause 6.2.6(3). • Rolled I and H sections, load parallel to web: Av = A – 2btf + (tw + 2r)tf but ≥ ηhwtw • Rolled channel sections, load parallel to web: Av = A – 2btf + (tw + r)tf LTB • Rolled RHS of uniform thickness, load parallel to depth: Exercises Av = Ah/(b+h) • CHS and tubes of uniform thickness: L. Gardner Av = 2A/π 11 Definition of terms Background A is the cross-sectional area In-plane bending b is the overall section breadth Shear hw is the overall web depth (measured between flanges) Serviceability h is the overall section depth r is the root radius tf is the flange thickness LTB Exercises tw is the web thickness (taken as the minimum value if the web is not of constant thickness) η = 1.0 (from UK NA) L. Gardner 12 6 Shear buckling Background In-plane bending The resistance of the web to shear buckling should also be checked, though this is unlikely to affect cross-sections of standard hot-rolled proportions. Shear Serviceability Shear buckling need not be considered provided: LTB ε hw ≤ 72 η tw Exercises for unstiffened webs where ε = 235 ; η = 1.0 (from UK NA) fy L. Gardner 13 Shear resistance example Background In-plane bending Determine the shear resistance of a rolled channel section 229x89 in grade S 275 steel loaded parallel to the web. b Shear z Serviceability LTB tw h y y r Exercises z L. Gardner tf h = 228.6 mm b = 88.9 mm tw = 8.6 mm tf = 13.3 mm r = 13.7 mm A = 4160 mm2 Section properties for 229x89 rolled channel section 14 7 Shear resistance example Background In-plane bending Shear For a nominal material thickness (tf=13.3 mm and tw = 8.6 mm) of less than or equal to 16 mm the nominal values of yield strength fy for grade S 275 steel (to EN 10025-2) is found from Table 3.1 to be 275 N/mm2. Serviceability LTB Shear resistance is determined according to clause 6.2.6 Exercises Vpl,Rd = A v (fy / 3 ) γ M0 L. Gardner 15 Shear resistance example Background Shear area Av In-plane bending For a rolled channel section, loaded parallel to the web, the shear area is given by: Shear Av = A – 2btf + (tw + r)tf Serviceability = 4160 – (2×88.9×13.3) + (8.6+13.7)×13.3 LTB = 2092 mm2 Exercises L. Gardner Vpl,Rd = 2092 × (275 / 3 ) = 332000 N = 332 kN 1.00 For the same cross-section BS 5950 (2000) gives a shear resistance of 324 kN. 16 8 Serviceability Background In-plane bending Shear Serviceability LTB Exercises Excessive serviceability deflections may impair the function of a structure, for example, leading to cracking of plaster, misalignments of crane rails, causing difficulty in opening doors, etc. Deflection checks should therefore be performed against suitable limiting values. From the UK National Annex, deflection checks should be made under unfactored variable actions Qk. L. Gardner 17 Serviceability Background In-plane bending Vertical deflection limits Design situation Cantilevers Beams carrying plaster or other brittle finish Shear Other beams (except purlins and sheeting rails) Purlins and sheeting rails Deflection limit Length/180 Span/360 Span/200 To suit cladding Serviceability LTB Exercises Horizontal deflection limits Design situation Tops of columns in single storey buildings, except portal frames Columns in portal frame buildings, not supporting crane runways In each storey of a building with more than one storey L. Gardner Deflection limit Height/300 To suit cladding Height of storey/300 18 9 Lateral torsional buckling Background In-plane bending Shear Serviceability LTB Exercises Lateral torsional buckling Lateral torsional buckling is the member buckling mode associated with slender beams loaded about their major axis, without continuous lateral restraint. If continuous lateral restraint is provided to the beam, then lateral torsional buckling will be prevented and failure will occur in another mode, generally in-plane bending (and/or shear). L. Gardner 19 Lateral torsional buckling Background In-plane bending Shear Serviceability Can be discounted when: • Minor axis bending • CHS, SHS, circular or square bar LTB • Fully laterally restrained beams Exercises • λ LT < 0.2 (or 0.4 in some cases) L. Gardner 20 10 Lateral torsional buckling resistance Background In-plane bending Checks should be carried out on all unrestrained segments of beams (between the points where lateral restraint exists). Shear Serviceability LTB Exercises Lateral restraint Lateral restraint Lateral restraint Lcr = 1.0 L Beam on plan L. Gardner 21 Eurocode 3 Background In-plane bending Shear Serviceability LTB Exercises Three methods to check LTB in EC3: • The primary method adopts the lateral torsional buckling curves given by equations 6.56 and 6.57, and is set out in clause 6.3.2.2 (general case) and clause 6.3.2.3 (for rolled sections and equivalent welded sections). • The second is a simplified assessment method for beams with restraints in buildings, and is set out in clause 6.3.2.4. • The third is a general method for lateral and lateral torsional buckling of structural components, given in clause 6.3.4. L. Gardner 22 11 Lateral torsional buckling Background In-plane bending Shear Serviceability Eurocode 3 design approach for lateral torsional buckling is analogous to the column buckling treatment. The design buckling resistance Mb,Rd of a laterally unrestrained beam (or segment of beam) should be taken as: LTB Exercises Mb,Rd = χLT Wy fy γ M1 Reduction factor for LTB L. Gardner 23 Equivalence to BS 5950 Background Lateral torsional buckling resistance: In-plane bending Shear Serviceability Mb,Rd = χLT Wy fy γM1 Eurocode 3 LTB Exercises L. Gardner Mb = pb Sx (or Zx) Wy will be Wpl,y or Wel,y BS 5950 24 12 Buckling curves – general case Background In-plane bending Shear Serviceability LTB Lateral torsional buckling curves for the general case are given below: χLT = 1 ΦLT + 2 ΦLT − λ2LT but χLT ≤ 1.0 Φ LT = 0.5 [ 1 + αLT ( λ LT − 0.2) + λ2LT ] Exercises Plateau length Imperfection factor from Table 6.3 L. Gardner 25 Buckling curve selection Background For the general case, refer to Table 6.4: In-plane bending Shear Cross-section Serviceability Rolled I-sections LTB Exercises Welded Isections Other crosssections L. Gardner Limits Buckling curve h/b ≤ 2 a h/b > 2 b h/b ≤ 2 c h/b > 2 d - d 26 13 Imperfection factor αLT Background In-plane bending Imperfection factors αLT for 4 buckling curves: Shear Buckling curve Serviceability a b c d Imperfection 0.21 0.34 0.49 factor αLT LTB Exercises 0.76 L. Gardner 27 LTB curves Background 4 buckling curves for LTB (a, b, c and d) In-plane bending Serviceability LTB Exercises Reduction factor χLT Shear 1.2 1.0 Curve a Curve b 0.8 Curve c Curve d 0.6 0.4 0.2 0.0 0 0.5 0.2 L. Gardner 1 1.5 Non-dimensional slenderness 2 2.5 λ LT 28 14 Buckling curves – rolled or equivalent welded sections case Background In-plane bending Shear LTB curves for the rolled or equivalent welded sections case are given below; Table 6.5 is used to select buckling curve: χLT = Serviceability LTB 1 2 Φ LT + Φ LT − β λ2LT ⎧ χLT ≤ 1.0 ⎪ 1 but ⎨ χLT ≤ ⎪⎩ λ LT Φ LT = 0.5 [ 1 + αLT ( λ LT − λ LT ,0 ) + β λ2LT ] Exercises Plateau length β factor Recommended value = 0.4 29 Recommended value = 0.75 L. Gardner LTB curves Background Comparison between general curves and curves for rolled and equivalent welded sections (I-sections – h/b>2) In-plane bending Serviceability LTB Exercises Reduction factor χLT Shear 1.20 1.00 General (h/b>2) Rolled (h/b>2) 0.80 0.60 0.40 0.20 0.00 0 L. Gardner 0.5 1 1.5 2 Non-dimensional slenderness 2.5 λ LT 30 15 Non-dimensional slenderness Background In-plane bending Shear Serviceability LTB Exercises L. Gardner • Calculate lateral torsional buckling slenderness: λ LT = Wy f y Mcr • Buckling curves as for compression (except curve a0) • Wy depends on section classification • Mcr is the elastic critical LTB moment 31 Elastic critical buckling moment Mcr Background In-plane bending Shear Serviceability Designers familiar with BS 5950 will be accustomed to simplified calculations, where determination of the elastic critical moment for lateral torsional buckling Mcr is aided, for example, by inclusion of the geometric quantities ‘u’ and ‘v’ in section tables. LTB Exercises L. Gardner Such simplifications do not appear in the primary Eurocode method. 32 16 Mcr under uniform moment Background In-plane bending For typical end conditions, and under uniform moment the elastic critical lateral torsional buckling moment Mcr is: Shear Mcr ,0 Serviceability LTB Exercises L. Gardner G IT Iw Iz Lcr π 2EIz = 2 L cr ⎡ Iw L cr 2GIT ⎤ ⎢ + 2 ⎥ π I EI z z ⎣ ⎦ 0 .5 is the shear modulus is the torsion constant is the warping constant is the minor axis second moment of area is the buckling length of the beam 33 Mcr under non-uniform moment Background In-plane bending Shear Serviceability Numerical solutions have been calculated for a number of other loading conditions. For uniform doubly-symmetric cross-sections, loaded through the shear centre at the level of the centroidal axis, and with the standard conditions of restraint described, Mcr may be calculated by: LTB Exercises L. Gardner π 2EIz Mcr = C1 2 L cr ⎡ Iw L cr 2GIT ⎤ ⎢ + 2 ⎥ π EIz ⎦ ⎣ Iz 0 .5 34 17 C1 factor – end moments Background In-plane bending Shear Serviceability For end moment loading C1 may be approximated by the equation below, though other approximations also exist. C1= 1.88 – 1.40ψ + 0.52ψ2 but C1 ≤ 2.70 LTB Exercises where ψ is the ratio of the end moments (defined in the following table). L. Gardner 35 C1 factor – transverse loading C1 values for transverse loading Background In-plane bending Loading and support conditions Bending moment diagram Value of C1 w 1.132 Shear w 1.285 Serviceability F 1.365 LTB F Exercises 1.565 F CL F 1.046 = L. Gardner = = = 36 18 Simplified assessment of λ LT Background In-plane bending Shear For hot-rolled doubly symmetric I and H sections without destabilising loads, λLTmay be conservatively simplified to: λ LT = Serviceability LTB Exercises L. Gardner λ 1 0 .9 z λ1 C1 1 0 .9 λ z = C1 E fy λ z = L / iz ; λ 1 = π As a further simplification, C1 may also be conservatively taken = 1.0. 37 Simplified assessment of λ LT Background In-plane bending Shear Substituting in numerical values for λ1 , the following simplified expressions result. S235 Serviceability LTB Exercises L. Gardner λLT = 1 L / iz C1 104 S275 λLT = 1 L / iz C1 96 S355 λ LT = 1 L / iz C1 85 C1 may be conservatively taken = 1.0, though the level of conservatism increases the more the actual bending moment diagram differs from uniform moment. 38 19 Design procedure for LTB Background In-plane bending Shear Design procedure for LTB: 1. Determine BMD and SFD from design loads 2. Select section and determine geometry Serviceability 3. Classify cross-section (Class 1, 2, 3 or 4) LTB Exercises 4. Determine effective (buckling) length Lcr – depends on boundary conditions and load level 5. Calculate Mcr and Wyfy L. Gardner 39 Design procedure for LTB Background In-plane bending Shear 6. Non-dimensional slenderness λ LT = Wy fy Mcr 7. Determine imperfection factor αLT 8. Calculate buckling reduction factor χLT Serviceability LTB Exercises L. Gardner 9. Design buckling resistance Mb,Rd = χLT Wy fy γ M1 M Ed 10. Check ≤ 1.0 for each unrestrained M b ,Rd portion 40 20 Simplified method (Cl. 6.3.2.4) Background In-plane bending Shear Simplified method for beams with restraints in buildings (Clause 6.3.2.4) This method treats the compression flange of the beam and part of the web as a strut: b Serviceability LTB Exercises b Compression h Tension L. Gardner Compression flange + 1/3 of the compressed area of web Strut Beam 41 General method (Cl. 6.3.4) Background In-plane bending Shear General method for lateral and lateral torsional buckling of structural components • May be applied to single members, plane frames etc. Serviceability LTB Exercises • Requires determination of plastic and elastic (buckling) resistance of structure, which subsequently defines global slenderness • Generally requires FE L. Gardner 42 21 Restrained beam exercise Background In-plane bending The simply supported 610×229×125 UB of S275 steel shown below has a span of 6.0 m. Check moment resistance, shear and deflections. Shear Dead load = 60 kN/m Imposed load = 70 kN/m Serviceability LTB Exercises 6.0 m Beam is fully laterally restrained L. Gardner 43 Restrained beam exercise Background b z In-plane bending Shear tw Serviceability h d y y LTB r Exercises tf h b tw tf r A Wy,pl Iy = 612.2 mm = 229.0 mm = 11.9 mm = 19.6 mm = 12.7 mm = 15900 mm2 = 3676×103 mm3 = 986.1×106 mm4 z 610×229×125 UB L. Gardner 44 22 LTB Example Background Description In-plane bending Shear Serviceability LTB Exercises A simply-supported primary beam is required to span 10.8 m and to support two secondary beams as shown below. The secondary beams are connected through fin plates to the web of the primary beam, and full lateral restraint may be assumed at these points. Select a suitable member for the primary beam assuming grade S 275 steel. L. Gardner 45 LTB Example Background In-plane bending Shear Serviceability LTB Exercises General arrangement L. Gardner 46 23 LTB Example Background Design loading is as follows: In-plane bending 425.1 kN Shear 319.6 kN A B Serviceability LTB D C 2.5 m 3.2 m Exercises 5.1 m Loading L. Gardner 47 LTB Example 267.1 kN Background A B In-plane bending D 52.5 kN SF C 477.6 kN Shear Shear force diagram Serviceability LTB A B C D Exercises BM L. Gardner 1194 kNm 1362 kNm Bending moment diagram 48 24 LTB Example Background In-plane bending Shear Serviceability LTB For the purposes of this example, lateral torsional buckling curves for the general case will be utilised. Lateral torsional buckling checks to be carried out on segments BC and CD. By inspection, segment AB is not critical. Try 762×267×173 UB in grade S 275 steel. Exercises L. Gardner 49 LTB Example Background b In-plane bending z Shear tw Serviceability LTB h d y y r Exercises z L. Gardner tf h b tw tf r A Wy,pl Iz It Iw = 762.2 mm = 266.7 mm = 14.3 mm = 21.6 mm = 16.5 mm = 22000 mm2 = 6198×103 mm3 = 68.50×106 mm4 = 2670×103 mm4 = 9390×109 mm6 50 25 LTB Example Background In-plane bending Shear For a nominal material thickness (tf = 21.6 mm and tw = 14.3 mm) of between 16 mm and 40 mm the nominal values of yield strength fy for grade S 275 steel (to EN 10025-2) is 265 N/mm2. Serviceability LTB From clause 3.2.6: E = 210000 N/mm2 and G ≈ 81000 N/mm2. Exercises L. Gardner 51 LTB Example Background In-plane bending Shear Cross-section classification (clause 5.5.2): ε = 235 / fy = 235 / 265 = 0.94 Outstand flanges (Table 5.2, sheet 2) Serviceability cf = (b – tw – 2r) / 2 = 109.7 mm LTB cf / tf = 109.7 / 21.6 = 5.08 Exercises Limit for Class 1 flange = 9ε = 8.48 > 5.08 ∴ Flange is Class 1 L. Gardner 52 26 LTB Example Background In-plane bending Web – internal part in bending (Table 5.2, sheet 1) cw = h – 2tf – 2r = 686.0 mm Shear cw / tw= 686.0 / 14.3 = 48.0 Serviceability Limit for Class 1 web = 72 ε = 67.8 > 48.0 LTB ∴ Web is Class 1 Exercises Overall cross-section classification is therefore Class 1. L. Gardner 53 LTB Example Background In-plane bending Shear Bending resistance of cross-section (clause 6.2.5): Mc ,y,Rd = Serviceability LTB Exercises = Wpl,y fy γ M0 for Class 1 and 2 sec tions 6198 × 10 3 × 265 = 1642 × 10 6 Nmm 1. 0 = 1642 kNm > 1362 kNm ∴ Cross-section resistance in bending is OK. L. Gardner 54 27 LTB Example Background Lateral torsional buckling check (clause 6.3.2.2) – Segment BC: In-plane bending MEd = 1362 kNm Shear Mb ,Rd = χ LT Wy Serviceability LTB Exercises L. Gardner fy γ M1 where Wy = Wpl,y for Class 1 and 2 sections Determine Mcr for segment BC (Lcr = 3200 mm) π 2EIz Mcr = C1 2 L cr ⎡ Iw L cr 2GIT ⎤ ⎥ ⎢ + 2 π EIz ⎦ ⎣ Iz 0 .5 55 LTB Example Background In-plane bending For end moment loading C1 may be approximated from: C1 = 1.88 – 1.40ψ + 0.52ψ2 but C1 ≤ 2.70 Shear ψ is the ratio of the end moments = Serviceability LTB Exercises 1194 = 0.88 1362 ⇒ C1 = 1.05 Mcr = 1.05 × π 2 × 210000 × 68.5 × 10 6 3200 2 ⎡ 9390 × 10 9 3200 2 × 81000 × 2670 × 10 3 ⎤ + ⎢ ⎥ 6 π 2 × 210000 × 68.5 × 10 6 ⎦ ⎣ 68.5 × 10 0 .5 = 5699x106 Nmm = 5699 kNm L. Gardner 56 28 LTB Example Background In-plane bending Non-dimensional lateral torsional slenderness for segment BC: λLT = Shear Wy fy Mcr = 6198 × 103 × 265 = 0.54 5699 × 106 Serviceability LTB Select buckling curve and imperfection factor αLT: Exercises From Table 6.4: h/b = 762.2/266.7 = 2.85 For a rolled I-section with h/b > 2, use buckling curve b L. Gardner 57 LTB Example Background From Table 6.3 of EN 1993-1-1: In-plane bending For buckling curve b, αLT = 0.34 Shear Calculate reduction factor for lateral torsional Serviceability LTB Exercises buckling, χLT – Segment BC: χ LT = 1 2 Φ LT + Φ LT − λ2LT but χ LT ≤ 1.0 where Φ LT = 0.5 [ 1 + α LT ( λ LT − 0.2) + λ2LT ] L. Gardner 58 29 LTB Example Background In-plane bending ΦLT = 0.5[1+0.34(0.54-0.2) + 0.542] = 0.70 ∴ χLT = Shear Serviceability LTB Exercises 1 0.70 + 0.702 − 0.54 2 = 0.87 Lateral torsional buckling resistance Mb,Rd – Segment BC: Mb,Rd = χ LT Wy fy γ M1 = 0.87 × 6198 × 10 3 × 265 1 .0 = 1425 × 10 6 Nmm = 1425 kNm L. Gardner 59 LTB Example Background In-plane bending Shear Serviceability LTB Exercises MEd 1362 = = 0.96 ≤ 1.0 ∴ Segment BC is OK Mb ,Rd 1425 Lateral torsional buckling check (clause 6.3.2.2) – Segment CD: MEd = 1362 kNm Mb ,Rd = χ LT Wy fy γ M1 where Wy = Wpl,y for Class 1 and 2 sections Determine Mcr for segment CD (Lcr = 5100 mm) L. Gardner 60 30 LTB Example π 2EIz Mcr = C1 2 L cr Background In-plane bending Shear Serviceability LTB ⎡ Iw L cr 2GIT ⎤ ⎥ ⎢ + 2 π EIz ⎦ ⎣ Iz 0 .5 Determine ψ from Table: ψ is the ratio of the end moments = 0 =0 1362 ⇒ C1 = 1.88 Exercises Mcr = 1.88 L. Gardner π 2 × 210000 × 68.5 × 10 6 ⎡ 9390 × 10 9 5100 2 × 81000 × 2670 × 10 3 ⎤ + ⎢ ⎥ 6 5100 2 π 2 × 210000 × 68.5 × 10 6 ⎦ ⎣ 68.5 × 10 = 4311×106 Nmm = 4311 kNm 0. 5 61 LTB Example Background In-plane bending Shear Serviceability LTB Exercises L. Gardner Non-dimensional lateral torsional slenderness for segment CD: λLT = Wy fy Mcr = 6198 × 103 × 265 = 0.62 4311× 106 The buckling curve and imperfection factor αLT are as for segment BC. 62 31 LTB Example Background In-plane bending Shear Calculate reduction factor for lateral torsional buckling, χLT – Segment CD: χ LT 1 = 2 Φ LT + Φ LT − λ2LT but χ LT ≤ 1.0 Serviceability LTB Exercises where Φ LT = 0.5 [ 1 + α LT ( λ LT − 0.2) + λ2LT ] = 0.5[1+0.34(0.62-0.2) + 0.622] = 0.76 ∴ χ LT = 1 0.76 + 0.76 2 − 0.62 2 = 0.83 L. Gardner 63 LTB Example Background In-plane bending Shear Serviceability LTB Exercises Lateral torsional buckling resistance Mb,Rd – Segment CD: Mb,Rd = χ LT Wy fy γ M1 = 0.83 × 6198 × 10 3 × 265 1 .0 = 1360 × 10 6 Nmm = 1360 kNm MEd 1362 = = 1.00 Mb ,Rd 1360 Segment CD is critical and marginally fails LTB check. L. Gardner 64 32 Session 8 Background In-plane bending Shear Serviceability Beams LTB Exercises Dr Leroy Gardner Senior Lecturer in Structural Engineering L. Gardner Eurocode 3: Design of steel structures 65 33 Session 9 Introduction Cross-section Members Annex A & B Beam-columns Simple construction Dr Leroy Gardner Senior Lecturer in Structural Engineering L. Gardner Eurocode 3: Design of steel structures 1 Introduction Introduction Cross-section Beam-columns: Members • Cross-section check Annex A & B • Member buckling check Simple construction L. Gardner 2 1 Cross-section checks Introduction Cross-section Members Annex A & B Cross-section checks similar to BS 5950, including a simplified linear interaction, as below: My,Ed Mz,Ed NEd + + ≤ 1 NRd My,Rd Mz,Rd Simple construction More sophisticated expressions are also provided for Class 1 and 2 for greater efficiency. L. Gardner 3 Beam-columns – member checks Introduction Two philosophies: Cross-section • Interaction method - Clause 6.3.3 Members Annex A & B Simple construction • Interaction ‘k’ factors from Annex A or B. • General method - Clause 6.3.4 • Not for hand calculations (requires FE or similar) L. Gardner 4 2 Simple construction Introduction Cross-section Members Annex A & B Simple construction In general, both Eqs. 6.61 and 6.62 must be examined and satisfied: My,Ed M NEd + k yy + k yz z ,Ed ≤ 1 Nb ,y,Rd Mb ,Rd Mc ,z ,Rd Eq. 6.61 My,Ed M NEd + k zy + k zz z ,Ed ≤ 1 Nb ,z ,Rd Mb ,Rd Mc ,z ,Rd Eq. 6.62 L. Gardner 5 Interaction factors kij Introduction Cross-section Members Annex A & B Simple construction Annex A (Method 1) – French-Belgian • Derived the necessary coefficients explicitly - so far as it is possible • Correct by calibration for plasticity etc. - with FE and test results Annex B (Method 2) – German-Austrian • Derived all coefficients from FE - Calibrated with test results L. Gardner 6 3 Good news - simple construction Introduction Cross-section ‘Simple construction’ is commonly used for the design of multi-storey buildings (particularly in the UK). Members Annex A & B Simple construction • Beams are designed as simply supported • Columns are designed for nominal moments arising from the eccentricity at the beam-tocolumn connection. L. Gardner 7 Simple construction Introduction Cross-section Members Multi-storey frame: Wk & NHF Wk & NHF Gkr & Qkr Gkf & Qkf Annex A & B Simple construction Wk & NHF Wk & NHF L. Gardner Gkf & Qkf Gkf & Qkf 8 4 Simple construction Introduction Cross-section Members Annex A & B Simple construction In general, both Eqs. 6.61 and 6.62 must be examined and satisfied: My,Ed M NEd + k yy + k yz z ,Ed ≤ 1 Nb ,y,Rd Mb ,Rd Mc ,z ,Rd Eq. 6.61 My,Ed M NEd + k zy + k zz z ,Ed ≤ 1 Nb ,z ,Rd Mb ,Rd Mc ,z ,Rd Eq. 6.62 L. Gardner 9 NCCI Simplification Introduction Cross-section Members Annex A & B Simple construction For columns in simple construction, the first term (i.e. the axial load) of both expressions (Eq. 6.61 and 6.62) dominates. For UC sections, Iy > Iz (usually around 3 times greater), so Nb,y,Rd > Nb,z,Rd (greater difference for higher slenderness). Therefore, for practical simple construction situations and UC sections, Eq. 6.62 will always govern. My,Ed M NEd + k zy + k zz z ,Ed ≤ 1 Nb ,z ,Rd Mb ,Rd Mc ,z ,Rd L. Gardner Eq. 6.62 10 5 NCCI Simplification Introduction Cross-section Members Given that the moment components are small for simple construction, the interaction factors can be conservatively simplified without any significant overall loss of efficiency, resulting in: Annex A & B Simple construction kzy = 1.0 and kzz = 1.5 My,Ed M NEd + 1 .0 + 1.5 z ,Ed ≤ 1 Nb ,z ,Rd Mb ,Rd Mc ,z ,Rd Eq. 6.62 L. Gardner 11 Recommendations Introduction Cross-section Members Recommendations: • For pencil and paper calculations, use: - Clause 6.3.3 with Annex B Annex A & B • Use NCCI simplification for columns in simple construction Simple construction • Make spreadsheets to check calculations • Full worked examples in Designers’ Guide and Trahair et al textbook. L. Gardner 12 6 Session 9 Introduction Cross-section Members Annex A & B Beam-columns Simple construction Dr Leroy Gardner Senior Lecturer in Structural Engineering L. Gardner Eurocode 3: Design of steel structures 13 7 Session 10 Introduction Bolted joints Welded joints Joints Dr Leroy Gardner Senior Lecturer in Structural Engineering L. Gardner Eurocode 3: Design of steel structures 1 Outline Introduction Bolted joints Overview: Welded joints • Introduction • Bolted joints • Welded joints L. Gardner 2 1 EN 1993-1-8 Introduction Bolted joints Welded joints Part 1.8 of Eurocode 3 is some 50% longer than the general Part 1.1. It provides a much more extensive treatment of the whole subject area of connections than a UK designer would expect to find in a code. L. Gardner 3 EN 1993-1-8 Introduction Essentially, the coverage of Part 1.8 focuses on 4 topics: Bolted joints Welded joints 1. Fasteners (Sections 3 and 4 of Part 1.8) covering the basic strength of bolts in shear, the resistance of fillet welds etc. 2. The role of connections in overall frame design (Section 5 of Part 1.8), covering the various possible approaches to joint classification and global frame analysis. L. Gardner 4 2 EN 1993-1-8 Introduction Bolted joints Welded joints 3. Joints between I-sections (Section 6 of Part 1.8), being more akin to the BCSA/SCI Green Books treatment than to the current content of BS 5950 Part 1. 4. Joints between structural hollow sections (Section 7 of Part 1.8), being very similar to several existing CIDECT guides. L. Gardner 5 Bolted joints Bolted joints: Introduction Bolted joints Welded joints • Shear resistance Fv,Rd • Bearing resistance Fb,Rd • Tension resistance Ft,Rd • Combined shear and tension • Bolt spacing L. Gardner 6 3 Bolted joints Bolt shear resistance per shear plane for ordinary bolts: Introduction Fv,Rd = Bolted joints Welded joints where: αvfubA γM2 αv = 0.6 for classes 4.6, 5.6 and 8.8 where the shear plane passes through the threaded portion of the bolt, and for all classes where the shear plane passes through the unthreaded portion of the bolt = 0.5 for classes 4.8, 5.8, 6.8 and 10.9 where the shear plane passes through the threaded portion of the bolt L. Gardner 7 Bolted joints Introduction fub is the ultimate tensile strength of the bolt Bolted joints A is the tensile stress area As (i.e. area at threads) when the shear plane passes through the threaded portion of the bolt or the gross cross-sectional area when the shear plane passes through the unthreaded (shank) portion of the bolt. Welded joints γM2 may be taken as 1.25 L. Gardner 8 4 Bolted joints Bearing resistance Fb,Rd Introduction Bolted joints Welded joints Bearing resistance is governed by the projected contact area between a bolt and connected parts, the ultimate material strength (of the bolt or the connected parts), and may be limited by bolt spacing and edge and end distances. From EN 1993-1-8, bearing resistance is given by: Fb ,Rd = k 1αb fudt γ M2 L. Gardner 9 Bolted joints Definitions of terms: Introduction Bolted joints αb is the smallest of: αd; fub/fu or 1.0, and accounts for various failure modes Welded joints d is the bolt diameter t is the minimum thickness of the connected parts γM2 may be taken as 1.25 fu is the ultimate tensile strength of the connected parts αd and k1 relate to bolt spacing and edge and end distances. L. Gardner 10 5 Bolted joints Combined tension and shear Introduction Bolted joints Welded joints In some situations, bolts may experience tension and shear in combination. In general, bolt capacities would be expected to reduce when high values of shear and tension are coexistent. EN 1993-1-8 provides the following interaction expression to deal with such cases: Fv,Ed Fv,Rd + Ft ,Ed 1.4 Ft ,Rd ≤ 1.0 L. Gardner 11 Bolted joints Introduction Bolted joints Welded joints Spacing requirements Minimum bolt spacings and edge and end distances are as below, where d0 is the fastener (bolt) hole diameter. These values are defined in Table 3.3 of EN 1993-1-8. • Minimum spacing of bolts in the direction of load transfer p1 = 2.2d0 • Minimum end distance in the direction of load transfer e1 = 1.2d0 L. Gardner 12 6 Bolted joints Introduction Bolted joints Welded joints • Minimum spacing of bolts perpendicular to the direction of load transfer p2 = 2.4d0 • Minimum edge distance perpendicular to the direction of load transfer e2 = 1.2d0 L. Gardner 13 Bolted joint example Introduction Bolted joints Welded joints L. Gardner Description Calculate the strength of the bolts in the lap splice shown below assuming the use of M20 Grade 4.6 bolts in 22 mm clearance holes and Grade S275 plate. 14 7 Bolted joint example Shear resistance: Introduction Bolted joints Bolts are in single shear, and it is assumed that the shear plane passes through the threaded portion of the bolts: Welded joints αv = 0.6, fub = 400 N/mm2, A = As = 245 mm2, γM2= 1.25 Shear resistance per bolt Fv,Rd: Fv ,Rd = α v fub A 0.6 × 400 × 245 = = 47040 N = 47.0 kN γ M2 1.25 L. Gardner 15 Bolted joint example Bearing resistance: Introduction Bearing resistance per bolt Fb,Rd: Bolted joints Welded joints Fb ,Rd = k 1α b fu dt γ M2 From geometry: p1 = 60 mm, e1 = 40 mm, e2 = 40 mm, d0 = 22 mm. From EN 10025-2, fu of plate (Grade S275, t > 3 mm) = 410 N/mm2. L. Gardner 16 8 Bolted joint example Introduction Bolted joints Welded joints For end bolts, αd = e1 = (40/66) = 0.61 3d0 p1 = (60/66 – 0.25) = 0.66 3d0 e For edge bolts, k1 is the smaller of (2.8 2 − 1.7) or 2.5 d0 For inner bolts, αd = (2.8×(40/22) – 1.7) = 3.4. ∴ k1 = 2.5 fub/fu = 400/410 = 0.98 αb is the smaller of: αd, fu/fub or 1.0 For end bolts αb = 0.61, and for inner bolts αb = 0.66 L. Gardner 17 Bolted joint example Therefore, for end bolts, Introduction Bolted joints Welded joints Fb ,Rd = k 1α b fudt 2.5 × 0.61 × 410 × 20 × 16 = = 160 .1 kN γ M2 1.25 And, for inner bolt, Fb ,Rd = k 1α b fudt 2.5 × 0.66 × 410 × 20 × 16 = = 173 .2 kN γ M2 1.25 Clearly the resistance of the joint is controlled by the strength in shear. Therefore, the resistance of the tension splice as governed by the shear resistance of the bolts = 3 × 47.0 = 141 kN. L. Gardner 18 9 Welded joints Introduction Design of welded joints: Bolted joints • Butt welds Welded joints • Fillet welds - directional method - simplified method L. Gardner 19 Welded joints Introduction Bolted joints Welded joints Butt welds Strength of butt weld taken as that of parent metal (i.e. fy in tension or compression or fy/ 3 in shear) provided that suitable electrodes are used. Throat thickness taken as minimum depth of penetration, reduced by 3 mm for most partialpenetration butt welds. L. Gardner 20 10 Welded joints Introduction Bolted joints Welded joints Two methods are permitted for the design of fillet welds: • the directional method, in which the forces transmitted by a unit length of weld are resolved into parallel and perpendicular components. • the simplified method, in which only longitudinal shear is considered. These approaches broadly mirror those used in BS5950: Part 1. L. Gardner 21 Welded joints Simplified approach Introduction Check Fw,Ed ≤ Fw,Rd Bolted joints Welded joints Fw,Ed is the design value of the weld force per unit length Fw,Rd is the design resistance of the weld per unit length The design resistance of the weld per unit length may be calculated as follows: Fw ,Rd = fvw ,d a L. Gardner 22 11 Welded joints fvw,d is the design shear strength of the weld Introduction a is the throat thickness of the weld Bolted joints fvw ,d = Welded joints fu β w γ M2 3 fu is the minimum ultimate tensile strength of the connected parts βw is a correlation factor that depends on the material grade γM2 may be taken as 1.25 L. Gardner 23 Welded joints Introduction Values for correlation factor βw Bolted joints Steel grade Thickness range (mm) Ultimate strength fu (N/mm2) Welded joints S235 t≤3 360 3 < t ≤ 100 360 t≤3 430 3 < t ≤ 100 410 t≤3 510 3 < t ≤ 100 470 S275 S355 L. Gardner Correlation factor βw 0.80 0.85 0.90 24 12 Welded joint example Description Introduction Bolted joints Welded joints A 150×20 mm tie in Grade S275 steel carrying 400 kN is spliced using a singlesided cover plate 100×20 mm as shown in the figure below. Design a suitable fillet weld to carry the applied load. L. Gardner 25 Welded joint example Introduction Bolted joints Try 8 mm fillet welds: Throat thickness a = 0.7 s = 0.7×8 = 5.6 mm Welded joints Design shear strength of weld: From Table, fu = 410 N/mm2 and βw = 0.85 fvw ,d = L. Gardner 410 = 223 N / mm2 0.85 × 1.25 × 3 26 13 Welded joint example Introduction The design resistance of the weld per unit length (i.e. per mm run) Fvw,d: Bolted joints Welded joints Fvw,d = fvw,d a = 223×5.6 = 1248 N/mm = 1.25 kN/mm Total resistance of weld = 1.25×350 = 437 kN (> 400 kN) Above arrangement, using 8 mm fillet welds, with a 350 mm weld length is acceptable. L. Gardner 27 Session 10 Introduction Bolted joints Welded joints Joints Dr Leroy Gardner Senior Lecturer in Structural Engineering L. Gardner Eurocode 3: Design of steel structures 28 14 Conclusions Introduction Bolted joints Welded joints • ‘The construction industry has not previously faced the challenge of implementing a complete suite of new codes encompassing all the major materials and loading requirements • This burden will not be eased by the format and terminology of the Eurocodes both of which are different from British Standards’. National Strategy for Implementation of the Structural Eurocodes (IStructE, 2004) L. Gardner 29 Conclusions Introduction Bolted joints Welded joints • ‘The Eurocodes will become the Europe wide means of designing Civil and Structural engineering works and so, they are of vital importance to both the design and construction sectors of the Civil and Building Industries’. European Union website L. Gardner 30 15 Conclusions Introduction Conclusions: Bolted joints • Advanced design codes Welded joints • Greater in scope • Biggest change since limit states • Unfamiliar format/ resistance to uptake • Guidance material and training emerging • Basis for other National design codes L. Gardner 31 Eurocode 3 Introduction Bolted joints Welded joints Thank you Dr Leroy Gardner Senior Lecturer in Structural Engineering L. Gardner Eurocode 3: Design of steel structures 32 16 Table 1: Values for yield strength fy and ultimate strength fu (from EN 10025-2) Yield strength 2 fy (N/mm ) Yield strength fy (N/mm2) Ultimate strength fu (N/mm2) t ≤ 16 mm 16 < t ≤ 40 mm 3 < t ≤ 100 mm S235 235 235 360 S275 275 265 410 S355 355 345 470 S450 450 430 550 Steel grade 1 Table 2 (sheet 1): Maximum width-to-thickness ratios for compression parts (Table 5.2 of EN 1993-1-1) 2 Table 2 (sheet 2): Maximum width-to-thickness ratios for compression parts (Table 5.2 of EN 1993-1-1) 3 Table 3: Selection of buckling curve for a cross-section (Table 6.2 of EN 1993-1-1) Buckling curve Cross-section Limits S 460 a b a0 a0 40 mm < tf ≤ 100 mm y–y z-z b c a a tf ≤ 100 mm y–y z-z b c a a tf > 100 mm y–y z-z d d c c tf ≤ 40 mm y–y z-z b c b c tf > 40 mm y–y z-z c d c d hot finished any a a0 cold formed any c c generally (except as below) any b b thick welds: a > 0.5tf b/tf < 30 h/tw < 30 any c c any c c any b b h/b > 1.2 y–y z-z Rolled I-sections tf ≤ 40 mm U-, T- and solid sections S 235 S 275 S 355 S 420 L-sections b z Buckling about axis tw y y r h/b ≤ 1.2 h tf z z Welded Isections z y y y tf tf z Hollow sections z y Welded box sections z h y tf y tw b z 4 Table 4: Imperfection factors for buckling curves (Table 6.1 of EN 1993-1-1) Buckling curve Imperfection factor α a0 a b c d 0.13 0.21 0.34 0.49 0.76 1.2 1.0 Curve aa0 0 Reduction factor χ Curve a Curve b 0.8 Curve c Curve d 0.6 0.4 0.2 0.0 0 0.5 1 1.5 2 2.5 Non-dimensional slenderness λ Figure 1: Eurocode 3 Part 1.1 buckling curves (Figure 6.4 of EN 1993-1-1) 5