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Daewoo Dpc-7900 Series Service Manual

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S/ M No. : OSPC790001 Ser v ice M a nua l Portable DVD Player Model: DPC-7900 Series C aution : In this Manual, some parts can be changed for improving, their performance without notice in the parts list. May. 2005 No.: Revision: 0.1 Date: Service Manual for Portable DVD DPC-7900 Series Name of Company DAEWOO ELECTRONICS CORP. Approved by SIGNATURE DATE APPROVED BY DATE / REVIEWED BY / PREPARED BY / Please return 1 copy for our confirmation with your signature and comments. Elliott Chang 18th.Dec.2005 Revision Record Date Rev No Section 17/ Dec./ 2005 0.1 New edition Description Design and specifications are subject to change without notice. All trademarks used in the specifications are the property of their respective owners. 1. General Descriptions ………………………………………………… 1 1.1. Model Features 1.2. Information ………………………………………………………… 1 ………………………………………………………………… 2 2. Electrical Characteristics …………………………………………… 3 2.1. Optical Characteristics ………………………………………………………3 2.2. Electrical Characteristics ……………………………………………… 3 2.3. System Block Diagram 4 …………………………………………………… 2.4. Schematic Circuit Diagram ………………………………………… 5 3. Power ……………………………………………………………………… 11 3.1. Power Supply ……………………………………………………………… . 11 3.2. Rechargeable Battery . ……………………………………………………… . 11 4. Dimension & Physical Characteristics …………………………. 13 4.1. Outline Dimension ………………………………………………… 13 4.2. Physical Characteristics ………………………………………………… ..13 4.3. Exploded View ……………………………………………………………… 14 5. Regulatory Standards …………………………………………… 19 5.1. Safety ………………………………………………………………………..19 5.2. EMI ………………………………………………………………………………. 19 5.3. Ergonomics ………………………………………………………………… 19 6. Service Tools and Equipment ………………………………… 20 6.1. Service Tools and Equipment . ……………………………………… 20 6.2. Storing and Handling Test Discs …………………………………… 20 6.3. Notes ……………………………………………………………………… 21 7. Spare Parts ………………………………………………………… 23 7.1. key Parts List …………………………………………………………… 23 8. Trouble shooting …………………………………………………………24 8.1. Error Code Table …………………………………………………… 24 8.2. Debug & Trouble Shooting …………………………………………… 25 1 General Descriptions 1.1 Model Features Video: DVD Playback, MPEG4(option) ,DivX(DivX Model),Kodak Picture CD compatible & JPEG readable Audio: CD, CD-R, CD-RW, MP3, WMA Playback Firmware Upgradable Dolby Digital Output 7" active-matrix TFT screen, 16:9 wide aspect ratio Composite Video Output Ultra dimension & light weight: 205mm(L) x 163.5mm(W) x 38mm(H) / 900g (around) Slim size wireless remote control Rechargeable battery pack 12-volt car cigarette lighter cable Universal AC/DC power adapter Audio/video cable for TV connection Built-in stereo speakers Two Stereo headphone jack Parental Lock Anti Shock Protection -1- 1.2 Information Disk Format DVD, VCD, CD, MP3, CD-R, CD-RW, MPEG4 (OPTION),JPEG, Kodak Picture CD, DivX(DivX Model),WMA Video System NTSC / PAL/Auto Video Decompression MPEG-2 (ISO/IEC-13818), MPEG-1 Video Output 800~1200mVpp/75 ohm Audio Characteristic 2-Channel Analog Analog Output 1.0~2.0Vrms/10K ohm Frequency Response DVD: 48kHz Sampling: 20Hz-20kHz CD: 20Hz-20kHz S/N Ratio <= -65dB Dynamic Range <= -85dB Audio Output Noise &Distortion Less than<= 0.01% Digital Output SPDIF Headphone Jack 32ohm (30Mw) > 8ohm LCD Display 7” active-matrix TFT type Audio / Video Section Audio input/output x1 Video input/output x1 S-Video / Coaxial output x1 Audio Section Digital Output: Coaxial x1 Headphone Jack Headphone Jack x1 Line Voltage AC 100~240 VAC ± 10%(50/60Hz), (Adapter) Power Consumption 12W (DC 12V, 1.0A) Remote Control DC 3V Dimensions 205mm(L) x 163.5mm(W) x 38mm(H) Weight 900 g (around) Accessories Slim Size Remote Controller with 3V Battery 12-volt Car Cigarette Lighter Cable Universal AC/DC Power Adapter Audio Cable / Video Cable Infra-red Ni-MH Rechargeable Battery Pack S-video / Coaxial cable -2- 2 Electrical Characteristics 2.1 Optical Characteristics Parameter Specifications Unit Screen Size 7.0 (16:9 diagonal) inch Display Format 1400 (H)  234 (V) dot Active Area 154.08 (H)  86.08 (V) mm Dot Pitch 0.107 (H)  0.370 (V) mm Pixel Configuration Stripe Outline Dimension 166.0 (W)  100.0 (H)  7.2 (D)(typ.) Surface Treatment Anti-Glare and Hard Coating Weight 180 ± 10 mm g 2.2 Electrical Characteristics DVD/ SVCD/ VCD/ CD system decoding, packeted element streams and audio, video element streams. Fully digital servo processing (focusing, tracking, sledge and spindle servo control) Fully digital calibration (focusing/ tracking offset and balance) Digital phase lock loop with phase equalizer Support Audio/ Video/ Photograph decoding and programming Programmable Y/C delay relationship Embedded micro-controller, up to 50MHz operating frequency 1.8V and 3.3V dual power supply, 208 pin PQFP -3- 2.3 System Block Diagram 2.3.1. The System Block Diagram & the Block's Function Description INVERTER DISPLAY 7” TFT LCD PW070XU3 DC To DC MP1580 TFT LCD Driver IR3Y29B +HX8806 Loader DM-520A 2. Servo +MPEG MT1389D/MT1389C 1. -4- (1)POWER_MPS 2.4 Schematic Circuit Diagram CTR_5V CTR_5V R156 4.7k/open RM12 330O +3.3V 9VIN RM11 4.7K/open QM1 OPEN/3904 9VIN NCTR_5V NCTR_5V NCTR_5V C119 10uF 33R OPEN 0.01uF CM1 RM4 39K RM9 OPEN 330O R1 Q1 3904 1 2 3 4 UM1 MPS1580 BS Sync Vin EN Vsw Comp GND FB CM8 MPS1580 BS Sync Vin EN Vsw Comp GND FB 0.01uF UM2 1 2 3 4 D1 2 LED1 1 8 7 6 5 8 7 6 5 2 RM5 10K 1 DIODE DM2 +3.3V DELETA DIODE DM1 LM1 22uH CM3 100pF 30.9K CM9 0.022uF 0.022uF CB60 0.1uF CB59 0.1uF 100pF 16.9K LDO_AV33 RFV33 RM8 CM10 RM6 10K 1% 22uH LM3 RM3 CM5 RM1 10K 1% RM10 10K L26 FB L27 FB + + LM2 6.8uH 6.8uH C136 22uF LM4 22uF C135 RFV33 C120 220uF/6.3V/lu LDO_AV33 C121 220uF/6.3V/lu 100uF/10V/LU CM2 CM7 220uF/6.3V/LU +5V +3.3V +5V +3.3V -5- 2 1 C4 10uF RM2 RM7 1 3 2 1 3 R2 OPEN/10K 1 3 2 C118 9VIN 9VIN +3.3V 1 + - C2 + D2 2 RB053L-30 0.1uF +5V L2 1 2 1 20uH U1 OUT BP 3 4 RT9167A-185CS IN SHDN- C7 100uF/10V/LU C5 0.01uF 2 R11 20K C1 100uF/6.3V/LU 1 1 C6 100uF/6.3V/LU C10 47uF/25V/LU Q2 BSH105 1 D4 1N5819 D5 2 2 R14 1M 1N5819 V18 VCC C11 22uF/25V/LU C15 0.1uF +3.3V V18 VCC +7.5V_TFT 220R +3.3V +5V CTR_LOAD +5V_TRAN 20uH POWDET_MPEG POWDET_MCU CTR_TFT5V CTR_AUDIO L1 C9 47uF/25V/LU -10V_TFT R12 R13 20K + C16 100uF/16V/LU +5V +3.3V CTR_LOAD CTR_AUDIO POWDET_MCU CTR_TFT5V + C13 47uF/25V/LU +15V_TFT +5V_TRAN POWDET_MPEG C12 0.1uF 1 1 C3 47uF/25V/LU POWDET_MCU POWDET_MPEG D3 1N5819 2 7 5 R17 200K + CON1 4 VOUT PDET VIN 3 OUT VIN 2 1 GND BATTERY 1 3 2 0.1uF +3.3V +3.3V R5 3K R7 3K POWDET_MCU 1 U3A LM393 VSYNC# 1 J1 R3 10k(8.2K) 2 3 7 1 FB LX EXT U5 TER9.5*100M LFB LDOO CE U22 RT9262 8 4 3 R16 0R -10V_TFT +15V_TFT +7.5V_TFT +3.3V_TFT +5V_TFT 1 -6- U3B LM393 +5V_TRAN +5V_TRAN R15 1.6M 6 6 5 BA05SFP 4 5 C17 1000pF 6 R4 47K R10 47K U6 VOUT NC VIN CTL +3.3V_TFT C18 0.1uF R18 560K -10V_TFT +3.3V_TFT +7.5V_TFT +15V_TFT 8 8 GND GND GND GND 5 6 7 8 +5V_TRAN +5V_TFT 7 5 3 7 5 3 3 1 2 2 1 +3.3V GND R159 4.7K/open 6 1 8 4 8 4 R6 3.3K R8 0(1.8K) R9 3.9K R160 330O OPEN/10K 1 4.7k/open R158 R157 GND Q18 OPEN/3904 1 6 VDD GND 1 3 POWERJACK 9VIN C14 0.1uF HSYNC# CTR_TFT5V 3 2 1 (2) POWER FOR TFT L51 RFV33 DV33 OPO R173 150k R169 0 RFV33 RFV33 TP4 TP5 TP6 L33 FB L36 10uH 3216 + ADACVDD3 R176 6.8 ADACVDD3 C88 16800PF 0603C + C74 0.1uF CE48 100uF/16v C8 +c88=17nf 0603C 0.1uF CB75 C75 CB72 0.1uF C76 RFVDD3 2200pF C93 0.1uF 1 AGND DVDA DVDB DVDC DVDD DVDRFIP DVDRFIN MA MB MC MD SA SB SC SD CDFON CDFOP TNI TPI MDI1 MDI2 LDO2 LDO1 SVDD3 CSO/RFOP RFLVL/RFON SGND V2REFO V20 VREFO FEO TEO TEZISLV OP_OUT OP_INN OP_INP DMO FMO TROPENPWM PWMOUT1/ADIN0 TRO FOO FG/ADIN1 GPIO0 GPIO1 GPIO2 IOA2 DVDD18 IOA3 IOA4 IOA5 IOA6 IOA7 HIGHA0 PLLVDD3 0.01uF 47uF/16v + CE53 V1P4 C15 closed to Pin186 + CE52 V20 1uF 47uF/16v R175 15k C87 0.1uF R199 R200 R201 R202 C110 0.015uF L41 V1P4 V1P4 33k 33k 15k 10k MO_VCC 0 FOO TRO FMO DMO RESET# 10uF/25v C79 TP2 C80 JITFO 10uF/10v C71 R166 750k 390pF C81 1500pF 0603C MT1389D V1.7 V18 TP42 TP38 D6 1N4148 TP43 JITFN TP3 TP8 TP40 TP1 URST# TP44 R190 10k DV33 100k R23 39k R22 TP39 TP37 TP46 +3.3V 47uF + C19 TP41 UQ216 U17 MT1389D ACLK ABCK DVSS GPIO5 GPIO4 GPIO3 DVDD18 RA4 RA5 RA6 RA7 DVDD3 RA8 RA9 RA11 CKE RCLK DVSS RA3 DVSS RA2 RA1 RA0 RA10 DVDD3 BA1 BA0 RCS# RAS# DVDD18 CAS# RWE# DVSS DQM1 RD8 RD9 RD10 RD11 RD12 DVDD3 RD13 RD14 DVSS RD15 RD0 RD1 RD2 DVSS RD3 RD4 RD5 RD6 RD7 DQM0 0.1uF CB71 DACVDD3 TP9 TP45 L3 FB + CE47 10uF/25v DV33 V18 1 2 3 4 +3.3V C114 XI 2.7u, DIP R21 0 R182 2K TP10 TP11 C116 22p 1 U20A 2 100k C27MHz 2 74HC04 R218 Y1 1 CB81 CB88 0.1uF CB82 0.1uF CB89 0.1uF CB83 0 U20B XO 74HC04 INT/EXT 4 R167 0 + CE46 10uF/25v R217 R INT/EXT [4] [3] [3] [3] [3] [3] [3] [3] [3] [3] [3] [3] [3] [3] [3] L34 FB [5] [5] [5] [4] [5] [5] [5] [3] [3] [5] [5] [1] [4] [4] CTR_TFT5V AVCC [1 ] PCE# [3] PWR# [3] HSYNC# VSYNC# Y[3..6] [3] MUTE_DAC URST# A[0..21] AD[0..7] PRD# PWR# PCE# FLASH MA[0..11] DQ[0..15] BA[0..1] DQM[0..1] DCLK DCKE CAS# RAS# WE# CS# MEMORY SCL SDA ASDAT[0..2] IIC ALRCK ACLK ABCK ASPDIF AL AR VSCK VSDA AUDIO INTERFACE ALRCK ACLK ABCK ASPDIF ASDAT[0..2] AL AR VSCK VSDA SCL SDA DCKE CAS# RAS# WE# CS# DQM[0..1] DCLK MA[0..11] DQ[0..15] BA[0..1] PRD# PWR# PCE# A[0..21] AD[0..7] FS0 VIDEO INTERFACE Y[3..6] FS0 MUTE_DAC URST# HSYNC# VSYNC# PCE# PWR# CTR_TFT5V R220 3 0.1uF CB70 APLLVDD3 C117 22p 0.1uF 0.1uF TROUT TRIN LIMIT CB80 CB87 0 0 0 0.1uF 0.1uF ALRCK CB79 CB86 R191 1k 0603R 0.1uF 0.1uF V18 CB85 0.1uF CB92 DV33 DV33 0.1uF 0.1uF CB91 CB84 0.1uF CB90 0.1uF 0.1uF C95 L42 R187 R188 R189 1000p FS VREF ACLK ABCK MA4 MA5 MA6 MA7 MA8 MA9 MA11 DCKE DCLK MA3 MA2 MA1 MA0 MA10 BA1 BA0 CS# RAS# CAS# WE# DQM1 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15 DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQM0 J8 RS-232 4x1 W/HOUSING +3.3V R183 4.7k 162 161 160 159 158 157 156 155 154 153 152 151 150 149 148 147 146 145 144 143 142 141 140 139 138 137 136 135 134 133 132 131 130 129 128 127 126 125 124 123 122 121 120 119 118 117 116 115 114 113 112 111 110 109 RxD TxD 14 7 ADIN OPOP+ R174 680k V1P4 CB74 0.1uF RFOP RFON RFVDD3 FB R20 1 14 7 C73 0.1uF/N.C C83 2200pF 47uF/16v + CE51 V2P8 CE49 CE1 + 1000uF/10v +ce49=1000uf CB73 0.1uF TP17 TP28 TP29 V2P8 V20 V1P4 FEO TP33 TEO TP34 TEZISLV OPO OPOP+ DMO FMO TROPEN XI XO 2200pF 680k R 1 J6 6x1 W/HOUSING_180 C97 1uF C98 1uF C100 1uF C101 1uF SUBA SUBB SUBC SUBD E F MDI1 MDI2 LDO2 LDO1 0.1uF C104 TP30 TP31 TP32 R 0 FS0 ASDAT2 ASDAT1 ASDAT0 ALRCK 0.47uF/N.C C82 0.1uF C77 C72 L37 10k R168 R177 R181 V18 C99 C102 C TP18 TP19 TP20 TP21 CB77 0.1uF R193 TRO FOO ADIN VSYNC# HSYNC# R194 A2 20pF C84 L50 R172 150k SPSP+ LIMIT SL+ SL- DV33 V18 R185 1uF B A D C RFO C D A B TP22 TP23 TP24 TP25 TP26 TP27 TP35 R192 STBY Y4 DACVDD3 FB 220uF/16V RFV33 CE78 220uF/16V LDO_AV33 CE77 220uF/16V RFV18 CB76 TP12 TP13 TP14 TP15 TP16 C103 RFVDD3 C105 V1P4 C V18 R 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 4 AL + CE100 + + FB 0.1uF AVCC CE54 100uF/16v V18 A3 A4 A5 A6 A7 A8 0.1uF C107 C108 C109 330pF 330pF VCC 1 DMSO 3 INT/EXT 2 TFT_SWITCH C78 RFVDD3 100k R170 1000pF 0.1uF CB200 0.1uF CB107 0.1uF CB108 0.1uF AVCC FB + E3 A18 A19 DV33 FOSO TRSO FMSO DMSO R211 20k C112 150pF SW2 0.047uF C92 +3.3V +3.3V LDO_AV33 L4 GND Vs(Vc) Vcc E F D A B C VRF(1.4V) GND(NC) PD GND VR LD(CD) LD(DVD) GND VR Vcc PD(Monitor) Fo+ FoTr+ Tr- L38 C106 0.1uF 2 C C LDO2 LDO_AV33 LDO1 R210 10k 20k TP50 TP52 MO_VCC R206 1 R212 R155 + V33 FB L52 FB VCC FB 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 CB78 0.1uF B 2SB1132 CE55 47uF/16v 47uF/16v + CE56 R205 1 SPSP+ FOSO V1P4 TRCLOSE 10K DACVDD3 ASPDIF SDA RESET# MUTE_DAC RXD TXD TRCLOSE ICE URST# IR INT0# Very Important to reduce Noise 1 4.7 4.7 2SB1132 FF+ 14 13 12 11 10 9 8 29 7 6 5 4 3 2 1 47uF/16v + CE58 K1 3 1 POWERON/OFF TROPEN 2 R69 10K DACVDD3 Y3 VSTB VSDA SCL L39 10uH 1 Q26 2SB1132 Q25 1 R197 R198 TP48 G1 VOFC+ VOFCVOSL+ VOSLPGND PVCC1 VCC VNFFC VOSL VINSLVINSL+ CF2 CF1 VINFC 0 10K AR ADACVDD3 AD7 A17 10 10 L40 10uH PREGND VINLD CTK2 CTK1 VINTK BIAS STBY G2 VOTK+ VOTKVOLD+ VOLDPGND VNFTK PVCC2 U38 TP47 15 16 17 18 19 20 21 30 22 23 24 25 26 27 28 BA5954 R19 R72 SW1 PUSHBUTTON APLLVDD3 Y6 Y5 A0 UWR# URD# RGB_SWITCH VSCK HITACHI HOP1200/1200N(1240) R204 1 T- T+ CB95 TRSO V1P4 STBY FMSO 0.1uF CTR_5V 3 2 TROUT PLLVDD3 A1 PRD# GND V20 AVCC1 E F D A B C RFO GND MDI1 GND R195 LD-CD LD-DVD R196 AVCC1 MDI2 SL+ SL- CB93 R215 4 1 DV33 0.1uF C89 0 0 JITFN JITFO XTALI R178 R179 RFV18 AD0 AD1 AD2 AD3 AD4 AD5 AD6 A21 ALE DV33 XTALI [5] C115 C [5] IR ACLK ABCK ASDATA3 MC_DATA ASDATA2 ASDATA2 VSCK VSTB VSDA IR1 VCC C33 100pF CE16 1 2 3 4 5 6 7 8 9 10 11 100uF/6.3V/LU 1 2 3 4 5 6 7 8 9 10 11 + 1 +3.3V CON2 R28 4.7K CONTROLBORD,11P,PITCH=1.5MM -7- RFVDD3 C91 0.047uF A15 A14 A13 A12 A11 A10 A9 A20 PCE# HA1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 HEADER 24 SMD0.5 TOP R203 1 TP49 TP51 MO_VCC 20k C111 150pF 10k HOP1200/1200N(1240) R209 0.1uF TRIN PWR# A16 3 2 1 0.033uF C90 C94 216 215 214 213 212 211 210 209 208 207 206 205 204 203 202 201 200 199 198 197 196 195 194 193 192 191 190 189 188 187 186 185 184 183 182 181 180 179 178 177 176 175 174 173 172 171 170 169 168 167 166 165 164 163 AVDD3 IREF RFGC OSN OSP RFGND CRTPLP HRFZC RFRPAC RFRPDC RFVDD3 ADCVSS ADCVDD3 LPFOP LPFIN LPFIP LPFON PLLVDD3 IDACEXLP PLLVSS JITFN JITFO XTALI XTALO RFVDD18 RFGND18 ADACGND AL VCM AR ADACVDD3 APLLVSS APLLCAP APLLVDD3 R B DACVSSA G DACVDDA DACVSSB DACVDDB CVBS DACVSSC FS VREF DACVDDC SPDIF MC_DATA DVDD3 ASDATA3 ASDATA2 ASDATA1 ASDATA0 ALRCK IOA18 DVSS IOA19 DVDD3 IOWR# A16 DVDD3 HIGHA7 HIGHA6 HIGHA5 HIGHA4 HIGHA3 HIGHA2 HIGHA1 IOA20 IOCS# DVSS IOA1 IOOE# DVSS AD0 AD1 AD2 AD3 AD4 AD5 AD6 IOA21 ALE DVDD18 AD7 A17 DVDD3 IOA0 UWR# URD# UP1_2 UP1_3 GPIO6 UP1_4 UP1_5 UP1_6 DVSS UP1_7 UP3_0 UP3_1 UP3_4 UP3_5 GPIO7 ICE PRST# IR INT0# DVDD3 2 TOP 6 5 4 3 2 1 2 3 3 2 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 1 + 1 (3) SERVO&MPEG (4) SDRAM&FLASH&EEPROM MA0 MA1 MA2 MA3 MA4 MA5 MA6 MA7 MA8 MA9 MA10 DBA0 SDCLK SDCKE 38 37 23 24 25 26 29 30 31 32 33 34 22 35 20 21 21 22 23 24 27 28 29 30 31 32 20 19 35 34 NC NC U7 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 BA/A11 CLK CKE CS RAS CAS WE DQML DQMH NC NC VSS VSS DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15 VCC VCC VCCQ VCCQ VCCQ VCCQ VSSQ VSSQ VSSQ VSSQ VSSQ VSSQ VSSQ VSSQ VCCQ VCCQ VCCQ VCCQ VCC VCC VCC DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15 2 3 5 6 8 9 11 12 39 40 42 43 45 46 48 49 1 25 7 13 38 44 4 10 41 47 6 12 46 52 3 9 43 49 1 14 27 2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53 ESMT M12L16161A-7 DQML DQMH CS RAS CAS WE CLK CKE A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10/AP A11 BA0/A13 BA1/A12 U9 26 50 33 37 18 17 16 15 MA0 MA1 MA2 MA3 MA4 MA5 MA6 MA7 MA8 MA9 MA10 MA11 DBA0 DBA1 19 18 17 16 DCS# DRAS# DCAS# DWE# SDCLK SDCKE 15 39 14 36 DCS# DRAS# DCAS# DWE# DQM0 DQM1 DQM0 DQM1 36 40 54 41 28 ESMT M12L64164A/N.C TSOP54 VSS VSS VSS DQ7 DQ6 DQ5 DQ4 DQ3 DQ2 DQ1 DQ0 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15 SD33 SD33 DQ7 DQ6 DQ5 DQ4 DQ3 DQ2 DQ1 DQ0 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15 SD33 SD33 MA0 MA1 MA2 MA3 MA4 MA5 MA6 MA7 MA8 MA9 MA10 DBA0 21 22 23 24 27 28 29 30 31 32 20 19 18 17 16 15 35 34 DBA1 DRAS# DCAS# DWE# 14 36 SDCLK SDCKE DQM0 DQM1 33 37 26 50 R61 R62 U11 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 CE OE WE U8 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 BA/A11 CLK CKE CS RAS CAS WE DQML DQMH NC NC 16Mb 32Mb R R D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 BYTE WP/ACC VCC GND1 GND2 VCC VCC DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15 VCCQ VCCQ VCCQ VCCQ VSSQ VSSQ VSSQ VSSQ 27 46 37 47 2 3 5 6 8 9 11 12 39 40 42 43 45 46 48 49 1 25 7 13 38 44 4 10 41 47 AA20 AA21 14 R67 29 31 33 35 38 40 42 44 30 32 34 36 39 41 43 45 ESMT M12L16161A-7 VSS VSS RESET TSOP 48 pin STM29W160/MX29LV800(160) 12 26 28 11 25 24 23 22 21 20 19 18 8 7 6 5 4 3 2 1 48 17 16 9 10 A21 A20 delete A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 AA20 AA21 PCE# PRD# PWR# FLASH_VCC R70 10k FLASH_VCC 8M 16M 32M FLASH SD33 DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15 SD33 AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 A0 FLASH_VCC 0.1uF CB54 10k 0.1uF CB53 DV33 VCC DV33 + CE22 220uF/16V 220uF/16V + CE23 FB FB NO_USE L23 L24 CB37 CB38 CB39 CB40 0.1uF CB41 0.1uF CB42 0.1uF CB43 SD33 CB36 0.1uF 0.1uF 0.1uF CB48 33 33 DCLK DCKE BA1 BA0 RN1 R63 33 CS# RAS# CAS# WE# R64 33 1 3 5 7 DBA0 R65 DCS# DRAS# DCAS# DWE# CB47 SD33 0.1uF 0.1uF CB46 0.1uF 0.1uF CB45 0.1uF 0.1uF CB49 SD33 47uF/16V + CE24 FLASH_VCC + CE25 47uF/16V DBA1 R66 2 4 6 8 0.1uF CB44 0.1uF SD33 0.1uF CB50 L25 CB51 0.1uF SDCKE 33x4 SDCLK SD33 CB52 0.1uF [2] [2] [2] [2] [2] [2] [2] [2] [2] [2] PCE# PRD# PWR# MA[0..11] BA[0..1] DQM[0..1] DCLK DCKE CAS# RAS# WE# CS# DQ[0..15] DQ[0..15] MA[0..11] BA[0..1] DQM[0..1] DCLK DCKE CAS# RAS# WE# CS# A[0..21] AD[0..7] A[0..21] PCE# PRD# PWR# [2] DRAM [2] [2] [2] AD[0..7] FLASH [2] SCL SDA GND IIC SD33 [ 1,2,3,4,5 ] [1] [1] 680 R254 SCL SDA R68 8 7 6 5 680 DV33 VCC SCL SDA [2] [2] GND DV33 VCC WP SCL SDA EEPROM 24C16 SOP-8 NC NC NC GND U12 VCC 1 2 3 4 -8- (5) VIDEO OUTPUT ASPDIF Y6 Y5 Y4 Y3 R153 100R R146 150R R149 150R R151 150R R152 75R VIDEO_TV R154 100R L18 C43 47pF L21 C48 47pF L22 C51 47pF L45 C128 47pF C131 0.1uF C132 330pF C133 270pF 1.8uH 1.8uH 1.8uH 1.8uH C44 47pF C49 47pF C122 47pF C113 47pF C134 470pF J10 VIDEO VIDEO COAXIAL GND GND SVIDEO_Y SVIDEO_C CVBS_TFT CVBS_OUT VIDEO/COAXIAL 1 2 3 4 5 L19 L20 2.7uH 2.7uH C45 270pF C46 270pF TFT_OUT CVBS_OUT 1 2 3 4 5 C129 OPEN J7 S_Y S_Y S_C GND GND S_VIDEO L43 0 C123 OPEN L44 1 0 SCALE R147 P/N TFT_CVBS C124 330pF-OPEN VIDEO_TV C130 330pF-OPEN 4.7K R150 1 4.7K +5V +5V R145 4.7K 2 C R148 4.7K Q17 3904 -10V_TFT 9VIN +3.3V_TFT +5V_TFT +7.5V_TFT +15V_TFT E3 2N3904 B Q16 3904 1 1 +5V +5V_TFT +5V_TRAN Y[3..6] ASPDIF INT/EXT P/N SCALE CVBS_TFT CVBS_OUT TFT_OUT +5V +5V_TFT +5V_TRAN Y[3..6] ASPDIF INT/EXT P/N SCALE CVBS_TFT CVBS_OUT TFT_OUT CON4 SCALE TFT_CVBS F2 FB FB FB FB 7 -10V_TFT 8 GND 10 VIDEO 11 VGND 12 MODE 13 F3 FB 6 +9VPOWER +5V_TRAN F4 5 F1 F5 FB F11 F9 FB FB FB FB 1 HVGND 2 +15V_TFT 3 +7.5V_TFT 4 +5V_TFT TFT I/O F12 C127 0.1uF F13 +3.3V 9 NTSC/PAL -10V_TFT F6 FB 9VIN F8 FB FB F7 F10 +3.3V_TFT +5V_TFT +7.5V_TFT +15V_TFT + C126 330uF/6.3V 1 -9- 3 2 3 2 ACLK ALRCK ABCK ASDAT0 VCCAUD MUTE_DAC SHUTDOWN +C63 VCCAUD SHUTDOWN ACLK ALRCK ABCK ASDAT0 MUTE_DAC SACLK SLRCK SBCLK SDAT0 4 3 2 1 U16 SDATA ACLK ALRCK ABCK ASDAT0 VA AOUTL AGND DEM/SCLK AOUTR CS4334-OPEN LRCK 6 7 8 9 10 MCLK AOUTR GND 8 7 6 5 1 3 5 7 RN3 33x4 2 4 6 8 AL DAC_ML A_AVDD SACLK SLRCK SBCLK SDAT0 C58 0.1uF DAC_MR C53 10uF/16V C61 10uF/16V R88 10K C52 C59 220pF R100 10K R89 5.1K 220pF C55 1000pF R101 5.1K C64 1000pF VREF5V VREF5V R92 R102 10K C57 0.1uF 10K R85 15K R97 15K 2 3 5 6 C56 47uF/10V + U15A MC33202D 1 VCC U15B MC33202D 7 A_IN/OUTL L17 L16 22uH 22uH C54 10uF/16V R95 R93 100K/? C60 10uF/16V 0R 0R R103 100K/? R104 C41 470pF C67 C24 R109 1.8K R90 1.8K R99 10uF/6.3V C42 470pF 4.7K 10uF/6.3V J9 R94 560R R96 560R 4.7K 1 1 +3.3V C40 + 100uF/6.3V R132 22K A_R_SPEAKER A_L_SPEAKER R127 AUDIOL AUDIOL AUDIOR GND GND AUDIO L/R 1 2 3 4 5 Q8 3904 3904 Q9 1 AOUT_L 3 1N4148 D7 AOUT_R 1 A_MUTE D8 1N4148 R133 470R Q10 8550 2 1 2 R114 3.3K 2 MUTE_IN C39 100uF/6.3V A_MUTE C38 + 100uF/6.3V 1N4148 D9 R111 560R + 1 Q11 3906 C34 0.1uF A_R_SPEAKER C37 + A_L_SPEAKER VCC_AUD C35 + C28 2.2uF/6.3V C36 2.2uF/6.3V 47uF/10V 47uF/10V C29 1uF C30 1uF R116 1k R122 R117 open R123 SE/BTL ROUT+ 4.7K HP/LINE VOLUME GND RHPIN SEDIFF ROUT- RLINEIN SEMAX GND BYBASS GND LOUT+ SHUTDOWN FADE LHPIN LOUT- PVDD LLINEIN LIN VDD RIN PVDD U19 3.9k 1 2 3 4 5 6 7 8 9 10 11 12 TPA6011 R118 3.3K 24 23 22 21 20 19 18 17 16 15 14 13 1 2 3 4 5 J4 1 2 3 4 5 VOLUME 10K C182 2.2uF SHUTDOWN J5 PHONEJACK 2 3 4 5 6 1 VCC_AUD R115 470R R119 1K L14 10uH R129 200K ROUT+ ROUTLOUT+ LOUT- R130 0R 1 2 3 4 R120 1K L13 10uH R131 0R SPEAKER ROUT+ ROUTLOUT+ LOUT- CON3 +C26 10uF/6.3V C31 C32 C85 C86 PHONE_ON A_IN/OUTR + R139 open R134 open INT/EXT AOUT_R A_IN/OUTR A_R_SPEAKER U21 F_TB3GA4.5Z INT/EXT A_L_SPEAKER A_IN/OUTL AOUT_L + R142 3K - C62 A_AVDD U27 SDATA AOUTL VA LRCK DEM/SCLK MCLK +5V 1 + VCC R98 47R 220uF/6.3v 1 2 3 4 5 FILT+ CS4344-OPEN CVBS_TFT TFT_OUT CVBS_OUT U23 F_TB3GA4.5Z CVBS_TFT +C27 10uF/6.3 - 10 - VQ CVBS_TFT TFT_OUT 680pF VREF5V AR +3.3V MUTE_IN R144 1K 680pF R110 1K/5k C21 0.1uF R136 560R Q13 3904 Q14 9014 680pF VCC + R113 1K/5k VCC_AUD 4.7K 1 TFT_OUT 1 3 2 2 3 + + 4 8 4 8 + + CVBS_OUT 680pF + + 0.1uF C20 47uF/10V L15 R138 4.7K R141 CVBS_OUT 2 1 220uH SHUTDOWN R135 200K Q12 3904 Q15 3904 2 3 VCC 4.7K 1 1 2 3 4 2 3 4 1 + 7 6 5 7 6 5 1 8 + 8 +3.3V R140 4.7K 3 - 4 3 2 4 3 2 5 6 7 - 1 VCC R137 4.7K R143 3 2 5 6 7 2 +3.3V MUTE_DAC 3 2 3 2 + (6) AUDIO OUTPUT 1 3 Power 3.1 Power Supply Input voltage: Normal voltage: 100 to 240 Vac. Variation range: 90 to 264 Vac. Input frequency: Normal frequency: 50 to 60 Hz. Variation range: 47 to 63 Hz. Input current: 0.6 arms max. at any input voltage and max. DC output rated load. Inrush current: 70 amps max. cold start at 240 Vaz. Input, with rated load and 25 ambient. AC leakage current: 0.25 mA max. at 240 Vac. Input. 3.2 Rechargeable Battery Output Voltage8.4~6.0V Cut-off Voltage5.7~6.0V Charge voltageThe battery pack should be charged when the input voltage is from11V to 15V Chargera.) Hiteker DC12V/2.0A adaptor. b.) Hiteker DC12V/2.0A adaptor and Portable DVD LED is in red color when the battery pack is in charging; and turns into green color when batter pack is full. If the battery pack is in Full status, no matter use adaptor charge directly or link DVD to charge again, the LED must be turn into green color in 15 min. The cycle life of battery pack has more than 300 cycles. Charge: The battery pack must be able to charge when used the Hiteker DC12V/2.0A adaptor or Hiteker DC12V/2.0A adaptor and portable DVD (power off status). Discharge: Using the battery pack as the power source for portable DVD that in DVD disc playing mode, the discharging time must be exceed 2.5hrs. 3.2.1 Electrical Protection The battery pack shall be capable of withstanding a continuous short circuit output without damage. - 11 - The battery pack shall return to normal operation only after the fault has been removed. A thermal fuse must be added on the surface of cell body to protect the battery pack. A polyswitch must be add to protect the battery pack. Charge & Play Time of Battery Pack Ni-MH 2400mAh (6S1P) Charge Time (hr) DVD Title Play Time (hr) 4~5 2.5 Styling For DPC-7900 Series - 12 - 4 Dimension & Physical Characteristics 4.1 Outline Dimension 205mm(L) x 163.5mm(W) x 38mm(H) 4.2 Physical Characteristics 1 15 15 2 3 4 5 6 7 8 9 10 11 12 13 14 1.LCD SCREEN 3.DISC MENU 5.TV MODE 7.SUB TITLE 9.PAUSE 11.ENTER 13.SETUP 15.SPEAKERS 2.TFT ON/OFF KNOB 4.PREV 6.NEXT 8.PLAY 10.STOP 12.DIRECTION BUTTONS/FR,FF 14.OPEN/PUSH - 13 - 4.3 Exploded View 4.3.1 DVD Door & Mainbody_top module - 14 - 4.3 Exploded View 4.3.2 Keyboard & Mainbody_top module - 15 - 4.3 Exploded View 4.3.3 Mecha & Mainbody_bottom module - 16 - 4.3 Exploded View 4.3.4 Mainbody module - 17- 4.3 Exploded View 4.3.5 Display module & Mainbody module - 18 - 5 Regulatory Standards 5.1 Safety UL FDA LVD 5.2 EMI CE FCC 5.3 Ergonomics Dolby - 19 - 6 Service Tools and Equipment 6.1Service Tools and Equipment Table Application General Name DVD Testing Disc General Tools Confirm screwdriver etc. CD Testing Disc VCD Testing Disc Adjust Oscillograph Probes AV Cables TV Monitor Searing-iron Grounding for electrostatic breakdown Antistatic wrist strap Conductive material steel sheet 6.2 Storing and Handling Test Discs It is important for a DVD testing disc keeping its surface precise. Please care for storing and using it. 1. Do not place the disc on worktable directly after using. 2. Do not store discs in places subject to direct sunlight or near heat sources. - 20 - 3. Do not place the disc on a glass surface. It may damage the disc. If this happened, please use a new testing disc adjust DVD player precision. 6.3 Notes PLEASE READ ALL NOTES GIVEN IN THIS MANUAL. ■ Locate ● Place the unit on a firm, flat surface. ● Do not place in a high temperature (upwards of 40 ) or high wet (upwards of 80 percent) area. ● Do not place in an area with a lot of dust. ● Keep away from direct sunlight &domestic heating equipment. ■ Do not fall any objects into the unit. ● Care should be taken so that liquids are not spilled into the unit openings. Such situations could result in fire or electrical shock. ● Keep the DVD video player away from any magnetic articles such as speaker etc. ■ Superposition ● Please place the DVD player horizontally. Do not place a heavy object (amplifier, receiver) on it. The object may fall, causing serious personal injury - 21 - or death. ● This unit should be situated away from heat source, such as amplifiers, radiators, stoves or any other units producing heat. ■ Condensation Lens could be moistening in these cases. ● Turn on heater shortly, ● In a very wet room, ● Move the player from a cold environment to a heat environment quickly. Being moisture inside the play could operate normally. Please turn on power and wait about an hour for drying the moisture. - 22- 7 Spare Parts 7.1 Key Parts List Location Part NO GKB2.855.8105MX GKB2.855.8138MX U17 MT1389QE_D U11 ICMT1389DE-C U11 AT49LV4096AT-70TC U14 ICMX26LV800BTC-70 U7 IC42S16100-7T U13 IS42S16400-7T U38 ICBA5954FP U12 ICBA5954FP U12 IC24C02 U15 IC24C02 UM1/2 MP1580 U1/2 MP1580 U19 TPA6011 U20 TPA6011 Part Name Main Board MPEG IC FLASH Memory IC SDRAM IC MOTOR DRIVE IC EEPROM IC Power Trans IC AUDIO Trans IC Description Maker Remark MEPG Board Hiteker W/O DivX MEPG Board(With DivX) Hiteker With DivX MTK1389D MTK W/O DivX MTK1389C MTK With DivX 4M Memory ATMEL W/O DivX 8M Memory FUJITSU With DivX SDRAM IC ISSI W/O DivX SDRAM IC ISSI With DivX DRIVE IC ROHM W/O DivX DRIVE IC ROHM With DivX EEPROM IC ATMEL W/O DivX EEPROM IC ATMEL With DivX DC TO DC MPS W/O DivX DC TO DC MPS With DivX AUDIO Amplifier TI W/O DivX AUDIO Amplifier TI With DivX GKB4.021.8027MX Key PCB Function Key Part Hiteker For All GKB2.930.8026MX High Voltage PCB High Voltage PCB TOP-STAR For All GKB2.855.8042MX Drive PCB TFT LCD Driver Hiteker For All U201 HX8806 TCON IC TCON IC HIMAX For All U1 IR3Y29B VIDEO Decode IC VIDEO Decode IC SHARP For All DM-520A Loader DVD Player Foryou For All HOP-1200W Pick up Pick up HITACH For All CCM03-030R1-49 Spindle Motor Spindle Motor Moretech For All WFF-030PB-08315 Sled Motor Sled Motor WeiZhen For All PW070XU3 TFT Screen TFT screen PVI For All GKB4.819.8045MX Rechargeable Battery Ni-MH2400mAh Rebenergy For All GKB2.930.8015 AC/DC Adapter DC 12V 2.7A SiDa For All GKB2.018.8072WX Remote Control Remote Control FeiDa For All - 23 - 8 Trouble Shooting 8.1 Error Code Table CODE Descriptions of Error Note Power Test T01 No power no action T02 Power Led indicator is not on or insufficient brightness T03 Loading time too long T04 Remote control bad sensing or not functional T05 System stays in the Run In condition after power on, can’t be tested T06 System down at power on T07 System down during playing T08 Power on unstable T09 Abnormal sound in the system Disc Drive Test T11 Can’t read the disc (No Disc) T12 Disc drive no action or locked T13 Disc drive scratches the disc T14 Some discs can’t be played (can’t play CD or VCD or DVD) T15 Head does not work T16 Spindle does not work Video Test T21 No video / abnormal (Please indicate the abnormal condition) T22 Video: no video / abnormal (Please indicate the abnormal condition) T23 S-Video No video / abnormal or black & white (Please indicate the abnormal condition) T24 VCD picture abnormal (Please indicate the abnormal condition) T25 DVD picture abnormal (Please indicate the abnormal condition) T26 Picture subtitle display abnormal or no display T27 Setting menu picture abnormal (Please indicate the abnormal condition) Audio Test T31 Audio / left sound channel (AOL) does not have waveform (sound) or waveform (sound) abnormal T32 Audio / right sound channel (AOR) does not have waveform (sound) or waveform (sound) abnormal - 24 - T33 MP3 abnormal sound T34 Audio no waveform (sound) or waveform (sound) abnormal Earphone Test T41 Earphone no sound or the sound has pause, abnormal sound, noise, echo T42 Earphone (right) no sound or the sound has pause, abnormal sound, noise T43 Earphone (left) no sound or the sound has pause, abnormal sound, noise Function Key Test T51 Video can’t be still or stop T52 Can’t execute fast forward or rewind T53 Panel button System Setting Test T61 Can’t enter the system setting T62 The system can not be played or it is down after the system is set TFT Test T71 TFT image and color error T72 TFT image is black and white T73 TFT image shakes and is distorted T74 TFT PAL color strip T75 TFT ripple 6.2 Debug & Trouble Shooting          CB for any missing components and bad soldering T01No Power Main Board A. Check for components on the Main Board to see if there are any short circuits. B. Check for the power adapter to see if the 12V power is abnormal. C. Check for components C6,C7,CE100,C3 on the Main Board to see if there are any short circuits. D. Check for component CN1 on the Main Board to see if the switch have function. E. If none of the above actions is effective, please change Main Board. T02Power LED indicator not on or insufficient brightness Main Board A. Open the cover of the portable DVD-player to inspect if LED functions normally. B. Measure the base electrode of Q1 to see if the voltage is high_and the emitter of Q1 must be high voltage.Q1 is a NPN 3904 type transistor. If it is abnormal , - 25- Please replace with a good one. Disassemble F/W, replace with a good one or re-plug it to see if the LED lights up when Power ON. D. If the above actions are not working, replace the Main Board. C. T03Loading time too long Main Board A. Check the flat cable to see if it is adhibited to the right place. B. Remove the cover to see if the resistors or resistor-array adjacent to U38 and or U17, to see if there is any cold soldering, hollow soldering, misplaced soldering, or wrong part. C. If the above actions are not working, replace the Main Board. T04Remote control bad sensing or not functional Remote control A. If the main body of the system works normally, then making sure that the battery of the Remote control has sufficient power, if it is not, replace the battery. Main Board A. Remove the top cover and the panel. Check to see if IR1 has short circuit, broken circuit, hollow soldering, or other problems. Also check if the pins 1 of IR1 have power. B. If the above actions are not working, replace the Main Board. T05Stay in the Run In condition after power on, can’t be tested Main Board A. The same refer to T03. B. If the above actions are not working, replace the Main Board. T06System down at power on Main Board A. Remove the top cover, check all flat cables in the system to see if they are correctly plugged to the fixed positions, or re-plug them. B. Check the pin 1 of U3 to see if it is low voltage. If not , disassemble R5 or pull it to low voltage with a lead. C. If the above actions are not working, replace the Main Board. T07System down during play Main Board A. Exclude the condition of using battery. (The system will down when the voltage is too low.) B. Disassemble U17 F/W, replace with a good one or re-plug it to see if the symptom will disappear. - 26 - C. Remove the top cover, check all flat cables in the system to see if they are correctly plugged to the fixed positions, or re-plug them. D. Check the capacitors C19 and the diode D6 to see if the reset circuit works normally. E. If the above actions are not working, replace the Main Board. DVD ROM A. Check the loader to see if it is not stable (any condition that some of the discs can’t be played). If so, replace the loader. DVD DISC A. Check the Test Disc to see if there is any serious scratch or ring shape, circular shape scratches, if so, replace the Test Disc and test again. T08Power on unstable Main Board A. Remove the top cover, check all flat cables in the system to see if they are correctly plugged to the fixed positions, or re-plug them. B. Check the LDO Q3 to see if it works normally with a 1.8V output voltage. C. Check the reset circuit refer to the title T07-D. D. If the above actions are not working, replace the Main Board. T09Abnormal sound in the machine base (Power on abnormal sound) DVD ROM A. Check the loader to see if it is the source of the abnormal sound. If so, replace the loader. B. If the abnormal sound comes from the audio speakers, check the audion PNP3906 type Q16 and NPN 3904 type Q8/9/10/12/13/15 to confirm the mute circuit works normally. If not ,change the audion. T11Disc drive can’t read (NO DISC) Main Board A. Remove the top cover, check the 28-pin flat cable in the system to see if they are correctly plugged to the fixed positions, or re-plug them. B. Check the resistors or resistor-array adjacent to U38 and U17 to see if there is any hollow soldering or cold soldering. If the above actions are not working, replace the Main Board. If it is still not working, replace the loader. DVD ROM A. Check the loader to see if it can’t read. If so, replace the loader. T12Disc drive no action or locked C. Main Board A. Remove the cover. Check to see if it is caused by mis-assembly. B. Check the resistors or capacitors adjacent to U38 to see if there is any hollow soldering or cold soldering. C. If the above actions are not working, replace the loader. If it is still not working, - 27 - replace the main board. T13Disc drive scratches disc Main Board A. Check the resistors or capacitors adjacent to IC(U17) to see if there is any hollow B. soldering, cold soldering, wrong part, or misplaced soldering. If the above actions are not working, replace the loader. If it is still not working, replace the main board. DVD ROM A. Check the loader to see if it is the cause of disc scratching. If so, replace the loader. T14Not every disc can be played Main Board A. Check the resistors or capacitors adjacent to IC(U17) to see if there is any hollow soldering, cold soldering, wrong part, or misplaced soldering. B. If the above actions are not working, replace the loader. If it is still not working, replace the main board. T15Head does not work Main Board A. Remove the top cover, check the 28-pin flat cable and the 2-pin cable in the system to see if they are correctly plugged to the fixed positions, or re-plug them. B. Check the resistors or capacitors adjacent to IC(U17) to see if there is any hollow soldering, cold soldering, wrong part, or misplaced soldering. C. If the above actions are not working, replace the loader. If it is still not working, replace the main board. T16Spindle does not work. Main Board A. Remove the top cover, check the 4-pin flat cable in the system to see if they are correctly plugged to the fixed positions, or re-plug them. B. Check the resistors or capacitors adjacent to IC(U17) to see if there is any hollow soldering, cold soldering, wrong part, or misplaced soldering. C. If the above actions are not working, replace the loader. If it is still not working, replace the main board. T21No video / abnormal Main Board A. Remove the top cover, check all flat cables in the system to see if they are - 28 - correctly plugged to the fixed positions, or re-plug them. B. Use oscilloscope to measure if Y1 generates 27MHz. If it does not generate said frequency, and the problems such as cold or hollow soldering have been ruled out, it maybe Y1 work abnormally . Replace Y1 with a 27MHz fundamental frequency oscillater. C. Check if U17(F/W) IC has any problem. D. Check if switch for TFT on/off is normal; replace a new one if necessary. E. If the above actions are not working, replace the Main Board. Driver Board A. Check VR6,VR4,VR1,VR7,VR5 is using the correct component. Also check if it’s damaged. B. Adjust VR4,VR6,VR1,VR7,VR5 to the appropriate value. DVD ROM (less likely to happen) A. If it is useless to change the main board, then replace the loader. T22Video no video / abnormal Main Board A. Remove the cover. Check the main board to see if there is any cold or hollow soldering and rule out the problem. B. Remove the top cover, check all flat cables in the system to see if they are correctly plugged to the fixed positions, or re-plug them. C. Check RLC following CVBS to see if there is any wrong parts, cold and hollow soldering, short circuit, broken circuit, broken parts and rule out the problem. D. If the above actions do not work, then check U17Pin175 and Pin182 to see if there is CVBS signals. E. If the above actions are not working, replace the Main Board. T23S-Video no video / abnormal or black & white Main Board A. Remove the cover. Check the main board to see if there is any cold or hollow soldering and rule out the problem. B. Remove the top cover, check all flat cables in the system to see if they are correctly plugged to the fixed positions, or re-plug them. C. Check RLC following Y and C to see if there is any wrong parts, cold and hollow soldering, short circuit, broken circuit, broken parts and rule out the problem. - 29 - D. If the above actions do not work, then check U17 Pin179 and Pin181 to see if there is Y and C signals. E. If the above actions are not working, replace the Main Board. T24VCD abnormal picture Main Board A. B. C. Check main board to see if there is any cold or hollow soldering and short circuit problem and rule out the problem. Check the resistors or capacitors adjacent to IC(U17) to see if there is any hollow soldering, cold soldering, wrong part, or misplaced soldering. If the above actions are not working, replace the Main Board. DVD ROM A. If the abnormal picture is the problem of pause or skipping tracks, then making sure if the disc has any scratches or dirt, if no such problems then replace the loader. T25DVD abnormal picture Main Board A. B. C. Check U17 to see if there is any cold or hollow soldering and short circuit problem and rule out the problem. Check the resistors or capacitors adjacent to IC(U17) to see if there is any hollow soldering, cold soldering, wrong part, or misplaced soldering. If the above actions are not working, replace the Main Board. DVD ROM A. If the abnormal picture is the problem of pause or skipping tracks, then making sure if the disc has any scratches or dirt, if no such problems then replace the loader. T26Picture subtitle abnormal display or no display Main Board A. Remove the top cover and dis-assemble F/W (U17). Replace it with a good F/W or re-plug it, then check if the action is normal. Otherwise replace the F/W. B. Check U17 to see if there is any cold or hollow soldering and short circuit problem and rule out the problem. C. If the above actions are not working, replace the Main Board. T27Setting menu abnormal picture Main Board A. Check U17 to see if there is any cold or hollow soldering and rule out the problem. - 30- B. Remove and dis-assemble U7 with a 16Mbit SDRAM. C. If the above actions are not working, replace the Main Board. T31Audio /left channel (AOL) no sound or abnormal sound Main Board A. Remove the cover. Check U15 on the Main board to see if there is any cold soldering, hollow soldering, or damage. Rule out the problem. B. Check all parts following AOL to see if there is any cold or hollow soldering, short circuit, broken circuit, parts missing, wrong parts and rule out the problem. C. If the above actions are not working, replace the Main Board. T32Audio /right channel (AOR) no sound or abnormal sound Main Board A. Remove the cover. Check U15 on the Main board to see if there is any cold soldering, hollow soldering, or damage. Rule out the problem. B. Check all parts following AOR to see if there is any cold or hollow soldering, short circuit, broken circuit, parts missing, wrong parts and rule out the problem. C. If the above actions are not working, replace the Main Board. T33MP3 abnormal sound Main Board A. Remove the top cover, check all flat cables in the system to see if they are correctly plugged to the fixed positions, or re-plug them. B. Check the resistors or capacitors adjacent to IC(U17) to see if there is any hollow soldering or cold soldering. C. If the above actions are not working, replace the main board. If it is still not working, replace the loader. T34Audio no waveform (sound) or waveform (sound) abnormal Main Board A. Remove the cover. Check U15 on the main board to see if there is any cold or hollow soldering and rule out the problem. B. Check all parts following AOL and AOR to see if there is any cold or hollow soldering, short circuit, broken circuit, parts missing, or wrong parts. Rule out the problem. C. If the above actions are not working, replace the Main Board. T41Earphone Audio no waveform (sound) or waveform (sound) abnormal Main Board A. Remove the top cover, check all flat cables in the system to see if they are correctly plugged to the fixed positions, or re-plug them. - 31 - B. Check U19,U15 and J4,CON3 to see if there is any cold or hollow soldering and rule out the problem. C. If the above action does not work after the inspection, replace the main board. T42Earphone Audio right no waveform (sound) or waveform (sound ) abnormal Main Board A. Check U19,U15 and J4,CON3 to see if there is any cold or hollow soldering and rule out the problem. Especially check for C24,C26,C28. B. If the above action does not work after the inspection, replace the main board. T43Earphone Audio left no waveform (sound) or waveform (sound) abnormal Main Board A. Check U19,U15 and J4,CON3 to see if there is any cold or hollow soldering and rule out the problem.Especially check for C27,C36,C67. B. If the above action does not work after the inspection, replace the main board. T51Video can’t be still or stopped Remote control A. If the main body of the system works normally, then making sure that the battery of the Remote control has sufficient power, if it is not, replace the battery. Main Board A. Check to see if U17 is damaged, and check all parts following U17 to see if there is any cold or hollow soldering, short circuit, broken circuit, broken parts, parts missing and rule out the problem. B. Check to see whether U17 is damaged. C. If the above actions are not working, replace the Main Board. T52Can’t execute fast forward or rewind Main Board A. Check to see if U17 is damaged, and check all parts following U17 to see if there is any cold or hollow soldering, short circuit, broken circuit, broken parts, parts missing and rule out the problem. B. Check to see whether U17 is damaged. C. If the above actions do not work after the inspection, it means the main board or F/W is bad. Replace the main board or re-burn the F/W (U11). T53Panel button Main Board A. Check U17 and 11-pin plug in jack CON2 to see if there is any cold or hollow soldering and reverse soldering of IC or parts missing. B. If the above actions do not work after the inspection, check the 11pin cable to see if there is any damage. C. If the above actions are not working, Replace the control board or the main board. T61Can’t enter the system setting - 32 - Main Board A. Check U17 to see if there is any cold or hollow soldering and reverse soldering of IC or parts missing. B. If the above actions do not work after the inspection, it means the main board or F/W is bad. C. If the disk is abnormal, ask for a new version software . T62System can’t play or system down after setting Main Board A. Check U17 to see if there is any cold or hollow soldering and reverse soldering of IC or parts missing. B. If the above actions do not work after the inspection, it means the main board or F/W is bad. Replace the main board or re-burn the F/W (U11). T71TFT image and color error Main Board A. Check the 11-pin cable connected to the driver board to see if there is any problem of plugging. Rule out the problem. B. Check devices after Y/C signal to see if there is any cold or hollow soldering and reverse soldering of IC or parts missing. C. Check U17 to see if there is any cold or hollow soldering and reverse soldering of IC or parts missing. D. If the above actions are not working, replace the Main Board. Driver Board A. Measure the voltages of VGH,VGE,VCC,VDD,VIN and VSS to see if they are correct. B. Check VC1 to see if there is any cold or hollow soldering and reverse soldering of IC or parts missing. C. Check Y1,Y2 to see if there is any cold or hollow soldering and reverse soldering of IC or parts missing. D. If the above actions are not working, replace the Driver Board. T72TFT image is black and white Main Board A. Check the 11-pin cable connected to the driver board to see if there is any problem of plugging. Rule out the problem. B. Check devices after Y/C signal to see if there is any cold or hollow soldering and reverse soldering of IC or parts missing. C. Check U17 to see if there is any cold or hollow soldering and reverse soldering of IC or parts missing. D. If the above actions are not working, replace the Main Board. Driver Board - 33 - A. Measure the voltages of VGH,VGE,VCC,VDD,VIN and VSS to see if they are correct. B. Check VC1 to see if there is any cold or hollow soldering and reverse soldering of IC or parts missing. C. Check the devices surrounding U1 and U201 to see if there is any cold or hollow soldering and reverse soldering of IC or parts missing. D. Check Y1,Y2 to see if there is any cold or hollow soldering and reverse soldering of IC or parts missing. E. If the above actions are not working, replace the Driver Board. T73TFT image shakes or is distorted Main Board A. Check the 11-pin cable connected to the driver board to see if there is any problem of plugging. Rule out the problem. B. Check devices after Y/C signal to see if there is any cold or hollow soldering and reverse soldering of IC or parts missing. C. Check U17 to see if there is any cold or hollow soldering and reverse soldering of IC or parts missing. D. If the above actions are not working, replace the Main Board. Driver Board A. Measure the voltages of VGH,VGE,VCC,VDD,VIN and VSS to see if they are correct. B. Check VC1 to see if there is any cold or hollow soldering and reverse soldering of IC or parts missing. C. Check the devices surrounding U1 and U201 to see if there is any cold or hollow soldering and reverse soldering of IC or parts missing. D. Check Y1,Y2 to see if there is any cold or hollow soldering and reverse soldering of IC or parts missing. E. If the above actions are not working, replace the Driver Board. T74TFT PAL color strip Driver Board A. Measure the voltages of VGH,VGE,VCC,VDD,VIN and VSS to see if they are correct. B. Check VC1 to see if there is any cold or hollow soldering and reverse soldering of IC or parts missing. C. Check the devices surrounding U1 and U201 to see if there is any cold or hollow soldering and reverse soldering of IC or parts missing. D. Check Y1,Y2 to see if there is any cold or hollow soldering and reverse soldering - 34 - of IC or parts missing. E. Check Pin 1 to Pin 16 on U202 for any cold or hollow soldering and reverse soldering of IC or parts missing. F. If the above actions are not working, replace the Driver Board. T75TFT ripple Main Board A. Check the 13-pin cables connected to the driver board to see if there is any problem of plugging. Rule out the problem. B. Check the 3-pin cable connected to the high-voltage board to see if there is any problem of plugging. Rule out the problem. C. If the above actions are not working, replace the Main Board. Driver Board A. Measure the voltage U1 to see if it is correct. B. Check the devices surrounding VR202 to see if there is any cold or hollow soldering and reverse soldering of IC or parts missing. C. If the above actions are not working, replace the Driver Board. High-Voltage Board A. Check the 3-pin cable connected to the high-voltage board to see if there is any problem of plugging. Rule out the problem. B. Check the sharing cable connected to the panel to see if there is any problem of plugging. Rule out the problem. C. Check the high-voltage cable connected to the panel to see if there is any problem of plugging. Rule out the problem. D. If the above actions are not working, replace the inverter board. Panel A. Check the sharing cable connected to the high-voltage board to see if there is any problem of plugging. Rule out the problem. B. Check the high-voltage cable connected to the panel to see if there is any problem of plugging. Rule out the problem. C. If the above actions are not working, replace the panel. - 35 -