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Catalogue Amada Style Tooling Thick Turret Tel.: +39/ Fax: +39/ a CPAE - Edition March 2012 / Rev. 01 b Index Introduction Punch Assy A - B Stations A Station B Station A - B Stations Lampo CR...25 Punch Assy C - D - E - F Stations C Station...32 D Station...35 E Station...38 F Station...41 Tip Type Tooling Punches Stations C - D - E...44 Dies Stations C - D - E...46 Guide Assy C-D-E-F Stations Standard and Lampo EV Air Blow C Station Standard...48 D Station Standard...49 E Station Standard...50 F Station Lampo EV...51 Guide Assy C - D - E Lampo EVX C Station...55 D Station...56 E Station...57 D - E Stations Sheet Saver D Station...60 E Station...62 Compatible...65 c References Tool heights Die Clearance d Conversion Sleeve...81 Tools Maintenance Automatic Tool Grinder APS Grinding Tools...87 Tool for Punch disassembly...89 Shearing...90 Utilities Work Banch...92 Tool box...93 Small tool box...94 Shim Keepers...95 Special Punch Assy Special Tools for punching machines with P&F technology...98 A Station Downform Centre Punch Tool...99 B Station Round Emboss S B Station Upform Burring Tool S A Station - Countersink S B Station Continuous Bead Smooth Finish Tool Special Shapes Cluster Punch Louver S101-S102-S103-S Bridge S105/Lance S Single Knockout S107 / Shear Button S Spheric Emboss S109 / Slot Emboss S Round Emboss S111-S B Station Round Emboss For Screw S Upform Burring Tool S Round Countersink S Counterbore S Hinge Tool S B Station-Emboss for Thread Form S Screw Pockets S Introduction 1 * values for new tool or very efficiently tool 2 Tooling Use Steel used for tooling construction Steel Type Description Punch Die HSS High speed steel X X HWS Hardened non-deformable steel X Reccomended tool choice Material being processed Punch Die Aluminium HSS HWS Mild Steel HSS HSS HWS HSS Stainless steel HSS HSS For intensive processes involving stainless steel and aluminium the TICN treatment is excellent, making the surface of the tools highly resistant, while minimizing the phenomenon of cold bonding with soft materials. Choosing of type of Die equipment Equipment Standard Lampo EV - Lampo CR Air Blow Tooling Maximum Allowable*tonnage Technical specifications Low Cost High performances The Air Blow system accurately ejects a combination of lubrification/cooling oil and compressed air into the Airblow tool. The oil mist is distributed trough the punch body, into the guide, out to the turret bore and down into the work piece just prior to punching. Innovations such as the Airblow System prove effective in increasing tool life and reducing tooling related machine stoppages. Dimension Standard Air Blow A Station 5,5 ton 4,5 ton B Station 16 ton 15 ton Key Position The drawings below show the reference points of our standard shape tooling. The view taken is from above the tool, looking down on the Die. Please note: * indicates reference point for standard shapes. Square Rectangle Obround Double D Single D Hexagon Triangle * * * * * * * Other different reference point are on request. When ordering special keyways positions, specify how the reference point of the standard shape will be orientated using the chart below. Please also indicate the clamp position relative to how the Die will be located in the turret. Clamp position for Punch Press Machine Please find the example of tooling Keys at 30 and 60 respectively Rectangle at 30 Single D at 60 3 System Evolution Canister and Guide Assy Lampo EV - EVX You can obtain better punching by using a shorter process stroke, minimizing the distance between the edge of the punch and the plane of the canister. Lampo EV - EVX Guide Assy and canister let you adjust the punch height quickly and easily, and are compatible with all of our tools. Canister A B B-ST Guide Assy Lampo EV Air Blow 4 C D E System Evolution Guide Assy Lampo EVX Innovation The Guide Assy Lampo EVX are suitable to every kind of Punches and can be used with: - lubricated Punches (air blow) used on punching machine with a lubrication system. - standard Punches with manual lubrication. - standard Punches used on punching machines with as lubrication system. The guide of all range of Guide Assy Lampo EV and EVX has an antioxidant and anti-seizure treatment that guarantee long life. 5 System Evolution Canister and Guide Assy Lampo EV Guide Assy Lampo EV Sheet Saver D E Guide Assy Lampo EV Sheet Saver allow a saving of sheet, during the cutting operations. (Please see chapter V for any further informations). 6 A Station 7 A Station Lampo EV Standard Adjustable Canister Round 1,6 mm-12,7 mm Diameter Punch Assy HSS SATAA2 * Punch HSS PATAL2 * Canister Lampo EV OAOAA * Guide EATAL4 * Die no-slug HSS MATAL2 * Die no-slug HWS MATAL1 * Long Punch Close Guide Standard Shape up to 12,7 mm Diagonal Punch Assy HSS SA_AA2 * Punch HSS PA_AL2 * Canister Lampo EV OAOAA * Guide EA_AL4 * Die no-slug HSS MA_AL2 * Die no-slug HWS MA_AL1 * Die no-slug Additional costs for punch: TICN coating Strenghtened profile on round Strenghtened profile on shape Extra back taper STANDARD SHAPE 8 Q R A W D E S S S To find the right code for the Standard shape replace the _ with the respective letter. A Station Lampo EV Open Guide Canister Adjustable Innovation Round 1,6 mm-12,7 mm Diameter Punch Assy HSS SATAM2 * Punch HSS PATAL2 * Canister Lampo EV OAOAA * Round Open Guide EATAY4 * Stripper EATAX4 * Long Punch Open Guide (1) Standard Shape up to 12,7 mm Diagonal Punch Assy HSS SA_AM2 * Punch HSS PA_AL2 * Canister Lampo EV OAOAA * Shape Open Guide EAFAY4 * Stripper EA_AX4 * Additional costs for punch: TICN coating Stripper Strenghtened profile on round Strenghtened profile on shape Extra back taper (1) Standard reference point of shape guide STANDARD SHAPE Q R A W D E S S S To find the right code for the Standard shape replace the _ with the respective letter. 9 A Station Lampo EV Air Blow Adjustable Lubricated Canister Round 1,6 mm-12,7 mm Diameter Punch Assy Air Blow SATAB3 * Punch Air Blow PATAC3 * Canister Lampo EV OAOAA * Guide Air Blow EATAC4 * Die no-slug HSS MATAL2 * Die no-slug HWS MATAL1 * Die no-slug VACUUM MJTAV2 * Long Punch Close Guide Die no-slug Standard Shape up to 12,7 mm Diagonal Punch Assy Air Blow SA_AB3 * Punch Air Blow PA_AC3 * Canister Lampo EV OAOAA * Guide Air Blow EA_AC4 * Die no-slug HSS MA_AL2 * Die no-slug HWS MA_AL1 * Die no-slug VACUUM MJ_AV2 * Additional costs for punch: TICN coating Strenghtened profile on round Strenghtened profile on shape Extra back taper STANDARD SHAPE Q R A W D E S S S To find the right code for the Standard shape replace the _ with the respective letter. 10 A Station Lampo EV Air Blow Open Guide Canister Adjustable Lubricated Innovation Round 1,6 mm-12,7 mm Diameter Punch Assy Air Blow SATAD3 * Punch Air Blow PATAC3 * Canister Lampo EV OAOAA * Round Open Guide EATAY4 * Stripper Air Blow EATAJ4 * Long Punch Open Guide (1) Standard Shape up to 12,7 mm Diagonal Punch Assy Air Blow SA_AD3 * Punch Air Blow PA_AC3 * Canister Lampo EV OAOAA * Shape Open Guide EAFAY4 * Stripper Air Blow EA_AJ4 * Stripper (1) Standard reference point of shape guide Additional costs for punch: TICN coating Strenghtened profile on round Strenghtened profile on shape Extra back taper STANDARD SHAPE Q R A W D E S S S To find the right code for the Standard shape replace the _ with the respective letter. 11 A Station Standard Punch Head Screw Spring Collar Round 1,6 mm-12,7 mm Diameter Punch Assy HSS SATAL2 * Punch HSS PATAL2 * Stripping Assy LAOAL4 * Guide Air Blow EATAL4 * Die no-slug HSS MATAL2 * Die no-slug HWS MATAL1 * Washer Long Punch Close Guide Standard Shape up to 12,7 mm Diagonal Punch Assy HSS SA_AL2 * Punch HSS PA_AL2 * Stripping Assy LAOAL4 * Guide Air Blow EA_AL4 * Die no-slug HSS MA_AL2 * Die no-slug HWS MA_AL1 * Die no-slug Additional costs for punch: TICN coating Strenghtened profile on round Strenghtened profile on shape Extra back taper STANDARD SHAPES Q R A W D E S S S To find the right code for the Standard shape replace the _ with the respective letter. 12 Lubricated A Station Air Blow Punch Head Screw Spring Collar Washer Long Punch Close Guide Round 1,6 mm-12,7 mm Diameter Punch Assy Air Blow SATAC3 * Punch Air Blow PATAC3 * Stripping Assy LAOAC4 * Guide Air Blow EATAC4 * Die no-slug HSS MATAL2 * Die no-slug HWS MATAL1 * Standard Shape up to 12,7 mm Diagonal Punch Assy Air Blow SA_AC3 * Punch Air Blow PA_AC3 * Stripping Assy LAOAC4 * Guide Air Blow EA_AC4 * Die no-slug HSS MA_AL2 * Die no-slug HWS MA_AL1 * Additional costs for punch: TICN coating Strenghtened profile on round Strenghtened profile on shape Extra back taper Die no-slug STANDARD SHAPES Q R A W D E S S S To find the right code for the Standard shape replace the _ with the respective letter. 13 Spare Parts and Shim Keepers Spare Parts Punch Head 4AOAL4 * Screw (kit 10 pcs.) VTCE M6X20 * Spring 3AOAL4 * Collar 5AOAL4 * Washer OR 117 * Shim Keepers for Die: t=0,2 mm NAOAL4.020 * for Die: t=0,4 mm NAOAL4.040 * for Die: t=0,8 mm NAOAL4.080 * for Die: t=1,2 mm NAOAL4.120 * for Punch:t=0,2 mm IAOAL4.200 * Shim Die no-slug Shim Punch 14 B Station 15 B Station Lampo EV Standard Canister Adjustable Lampo EV (1) Round 12,8 mm-31,7 mm Diameter Punch Assy HSS SATBA2 * Punch HSS PATBL2 * Canister Lampo EV OAOBA * Guide EATBL4 * Die no-slug HSS MATBL2 * Die no-slug HWS MATBL1 * Long Punch Close Guide Die no-slug Standard Shape up to 31,7 mm Diagonal Punch Assy HSS SA_BA2 * Punch HSS PA_BL2 * Canister Lampo EV OAOBA * Guide EA_BL4 * Die no-slug HSS MA_BL2 * Die no-slug HWS MA_BL1 * Additional costs for punch: TICN coating Strenghtened profile on round Strenghtened profile on shape Extra back taper (1) Use only on Amada Punching machines. STANDARD SHAPES To find the right code for the Standard shape replace the _ with the respective letter. 16 Q R A W D E S S S B Station Lampo EV Open Guide Adjustable Canister Lampo EV (1) Innovation Round 12,8 mm-31,7 mm Diameter Punch Assy HSS SATBM2 * Punch HSS PATBL2 * Canister Lampo EV OAOBA * Round Open guide EATBY4 * Stripper EATBX4 * Long Punch Open Guide (2) Standard Shape up to 31,7 mm Diagonal Punch Assy HSS SA_BM2 * Punch HSS PA_BL2 * Canister Lampo EV OAOBA * Shape Open guide EAFBY4 * Stripper EA_BX4 * Stripper (1) Use only for Amada Punching machines. (2) Standard reference point of shape guide Additional costs for punch: TICN coating Strenghtened profile on round Strenghtened profile on shape Extra back taper STANDARD SHAPES Q R A W D E S S S To find the right code for the Standard shape replace the _ with the respective letter. 17 B Station Lampo EV Air Blow Canister Adjustable Lubricated Lampo EV (1) Round 12,8 mm-31,7 mm Diameter Punch Assy Air Blow SATBB3 * Punch Air Blow PATBC3 * Canister Lampo EV OAOBA * Guide Air Blow EATBC4 * Die no-slug HSS MATBL2 * Die no-slug HWS MATBL1 * Die no-slug VACUUM MJTBV2 * Long Punch Close Guide Die no-slug Standard Shape up to 31,7 mm Diagonal Punch Assy Air Blow SA_BB3 * Punch Air Blow PA_BC3 * Canister Lampo EV OAOBA * Guide Air Blow EA_BC4 * Die no-slug HSS MA_BL2 * Die no-slug HWS MA_BL1 * Die no-slug VACUUM MJ_BV2 * Additional costs for punch: TICN coating Strenghtened profile on round Strenghtened profile on shape Extra back taper (1) Use only on Amada Punching machines STANDARD SHAPES Q R A W D E S S S To find the right code for the Standard shape replace the _ with the respective letter. 18 B Station Lampo EV Air Blow Open Guide Adjustable Lubricated Canister Lampo EV (1) Innovation Round 12,8 mm-31,7 mm Diameter Punch Assy Air Blow SATBD3 * Punch Air Blow PATBC3 * Canister Lampo EV OAOBA * Round Open guide EATBY * Stripper Air Blow EATBJ4 * Long Punch Open Guide (2) Standard Shape up to 31,7 mm Diagonal Punch Assy Air Blow SA_BD3 * Punch Air Blow PA_BC3 * Canister Lampo EV OAOBA * Shape Open guide EAFBY * Stripper Air Blow EA_BJ4 * Stripper (1) Use only for Amada Punching machines. (2) Standard reference point of shape guide Additional costs for punch: TICN coating Strenghtened profile on round Strenghtened profile on shape Extra back taper STANDARD SHAPES Q R A W D E S S S To find the right code for the Standard shape replace the _ with the respective letter. 19 B Station Lampo ST Adjustable Canister Lampo ST (1) Round 12,8 mm-31,7 mm Diameter Punch Assy HSS SATBH2 * Punch HSS PATBL2 * Canister Lampo ST OAOBU * Guide EATBL4 * Die no-slug HSS MATBL2 * Die no-slug HWS MATBL1 * Long Punch Close Guide Standard Shape up to 31,7 mm Diagonal Punch Assy HSS SA_BH2 * Punch HSS PA_BL2 * Canister Lampo ST OAOBU * Guide EA_BL4 * Die no-slug HSS MA_BL2 * Die no-slug HWS MA_BL1 * Die no-slug Additional costs for punch: TICN coating Strenghtened profile on round Strenghtened profile on shape Extra back taper (1) Use on all type of punching machine. STANDARD SHAPES Q R A W D E S S S To find the right code for the Standard shape replace the _ with the respective letter. 20 B Station Standard Punch Head Screw Spring Collar Round 12,8 mm-31,7 mm Diameter Punch Assy HSS SATBL2 * Punch HSS PATBL2 * Stripping Assy LAOBL4 * Guide EATBL4 * Die no-slug HSS MATBL2 * Die no-slug HWS MATBL1 * Washer Long Punch Close Guide Die no-slug Standard Shape up to 31,7 mm Diagonal Punch Assy HSS SA_BL2 * Punch HSS PA_BL2 * Stripping Assy LAOBL4 * Guide EA_BL4 * Die no-slug HSS MA_BL2 * Die no-slug HWS MA_BL1 * Additional costs for punch: TICN coating Strenghtened profile on round Strenghtened profile on shape Extra back taper STANDARD SHAPES Q R A W D E S S S To find the right code for the Standard shape replace the _ with the respective letter. 21 B Station Air Blow Lubricated Punch Head Round 12,8 mm-31,7 mm Diameter Screw Punch Assy Air Blow SATBC3 * Spring Punch Air Blow PATBC3 * Stripping Assy LAOBC4 * Guide Air Blow EATBC4 * Die no-slug HSS MATBL2 * Collar Die no-slug HWS MATBL1 * Washer Long Punch Close Guide Die no-slug Standard Shape up to 31,7 mm Diagonal Punch Assy Air Blow SA_BC3 * Punch Air Blow PA_BC3 * Stripping Assy LAOBC4 * Guide Air Blow EA_BC4 * Die no-slug HSS MA_BL2 * Die no-slug HWS MA_BL1 * Additional costs for punch: TICN coating Strenghtened profile on round Strenghtened profile on shape Extra back taper STANDARD SHAPES Q R A W D E S S S To find the right code for the Standard shape replace the _ with the respective letter. 22 Spare Parts and Shim Keepers Spare Parts DESCRIZIONE CODICE EURO Punch Head 4AOBL4 * Screw (kit 10 pcs.) VTCE M8X30 * Spring 3AOBL4 * Collar 5AOBL4 * Washer (kit 10 pcs.) OR 134 * Shim Keepers DESCRIZIONE CODICE EURO for Die: t=0,2 mm NAOBL4.020 * for Die: t=0,4 mm NAOBL4.040 * for Die: t=0,8 mm NAOBL4.080 * for Die: t=1,2 mm NAOBL4.120 * for Punch:t=0,2 mm IAOBL4.200 * Spessore Matrice Spessore Punzone 23 24 A - B Stations Lampo CR 25 A Station Lampo CR Open Guide Canister Lampo CR (1) Unlocking button Adjustable Lubricated Innovation Round 1,6 mm-12,7 mm Diameter Punch Assy HSS ** SATAK2 * Punch holder Lampo CR UATAK4 * (1+2) Canister Lampo CR (1) OAOAK4 * Open guide (2) EATAK4 * Open guide (2) Standard Shape up to 12,7 mm Diagonal Punch Assy HSS ** SA_AK2 * Punch holder Lampo CR UAFAK4 * (1+2) Canister Lampo CR (1) OAOAK4 * Open guide *(2) EAFAK4 * *Standard reference point of shape guide **Punch and Stripper included. Specifications: - Tool with adjustable and lubricated short punch and interchangeable stripper. - Adjustment of the punch hight without the use of any tool. - The way to adjust the height is push the unlocking button, and turn the Canister Lampo CR without removing the punch from the guide. 26 A Station Lubricated H=108 Round 1,6 mm-12,7 mm Diameter Punch HSS PKTAX2 * Stripper EATAX4 * Die no-slug HSS MATAL2 * Die no-slug HWS MATAL1 * Punch Stripper Standard Shape up to 12,7 mm Diagonal Punch HSS PK_AX2 * Stripper EA_AX4 * Die no-slug HSS MA_AL2 * Die no-slug HWS MA_AL1 * Die no-slug Additional costs for punch: TICN coating Strenghtened profile on round Strenghtened profile on shape Extra back taper STANDARD SHAPES Q R A W D E S S S To find the right code for the Standard shape replace the _ with the respective letter. The round punches have the pin included. 27 B Station Lampo CR Open Guide Adjustable Lubricated Unlocking button Innovation Round 12,8 mm-31,7 mm Diameter Canister Punch Assy HSS ** SATBK2 * Lampo CR (1) Punch holder Lampo CR UATBK4 * (1+2) Canister Lampo CR (1) OAOBK4 * Open guide (2) EATBK4 * Standard Shape up to 31,7 mm Diagonal Open guide (2) Punch Assy HSS ** SA_BK2 * Punch holder Lampo CR UAFBK4 * (1+2) Canister Lampo CR (1) OAOBK4 * Open guide *(2) EAFBK4 * *Standard reference point of shape guide **Punch and Stripper included. Specifications: - Tool with adjustable and lubricated short punch and interchangeable stripper. - Adjustment of the punch hight without the use of any tool. - The way to adjust the height is push the unlocking button, and turn the Canister Lampo CR without removing the punch from the guide. Antioxidant and anti-wear coating assures long life for guide. 28 B Station Lubricated H=100,5 Punch Stripper Round 12,8 mm-31,7 mm Diameter Punch HSS PKTBX2 * Stripper EKTBX4 * Die no-slug HSS MATBL2 * Die no-slug HWS MATBL1 * Standard Shape up to 31,7 mm Diagonal Punch HSS PK_BX2 * Stripper EK_BX4 * Die no-slug HSS MA_BL2 * Die no-slug HWS MA_BL1 * Die no-slug Additional costs for punch: TICN coating Strenghtened profile on round Strenghtened profile on shape Extra back taper STANDARD SHAPES Q R A W D E S S S To find the right code for the Standard shape replace the _ with the respective letter. The round punches have the pin included. 29 30 C - D - E - F Stations 31 USABLE WITH GUIDE ASSY: C Station Standard Punch STANDARD Ejectorr LAMPO EVX Stripper Die no-slug Round 31,8 mm-50,8 mm Diameter Punch Assy HSS SATCL2 * Punch HSS PATCL2 * Stripper EATCL4 * Die no-slug HSS MATCL2 * Die no-slug HWS MATCL1 * Additional costs for punch: TICN coating Strenghtened profile on rect./oblong Not standard shearing Not standard shearing Extra back taper STANDARD SHAPES Standard Shape up to 50,8 mm Diagonal Punch Assy HSS SA_CL2 * Punch HSS PA_CL2 * Stripper EA_CL4 * Die no-slug HSS MA_CL2 * Die no-slug HWS MA_CL1 * (C05-C06 type) see pag. 90 (C01-C02-C03-C04 type) see pag. 90 Q R A W D E S S S To find the right code for the Standard shape replace the _ with the respective letter. 32 C Station Air Blow Lubricated Punch USABLE WITH GUIDE ASSY: Ejector LAMPO EV AIR BLOW Stripper Air Blow Die no-slug Round 31,8 mm-50,8 mm Diameter Punch Assy Air Blow SATCX3 * Punch Air Blow PATCX3 * Stripper Air Blow EATCC4 * Die no-slug HSS MATCL2 * Die no-slug HWS MATCL1 * Additional costs for punch see pag. 32. Standard Shape up to 50,8 mm Diagonal Punch Assy Air Blow. SA_CX3 * Punch Air Blow PA_CX3 * Stripper Air Blow EA_CC4 * Die no-slug HSS MA_CL2 * Die no-slug HWS MA_CL1 * Air blow Stripper for EA_EV4 * Tip type Tooling The use of shapes with reference point different from 0-90 needs a specific stripper in addiction( for ex. Square 45 ). STANDARD SHAPES Q R A W D E S S S To find the right code for the Standard shape replace the _ with the respective letter. 33 USABLE WITH GUIDE ASSY: C Station Air Blow Z-Style Punch Lubricated Ejector LAMPO EVX Flat Stripper Air Blow Die no-slug Round 31,8 mm-50,8 mm Diameter Punch Assy Air Blow SATCI3 * Punch Air Blow PATCX3 * Flat Stripper Air Blow EATCR4 * Die no-slug HSS MATCL2 * Die no-slug HWS MATCL1 * Standard Shape up to 50,8 mm Diagonal Punch Assy Air Blow SA_CI3 * Punch Air Blow PA_CX3 * Flat Stripper Air Blow EA_TR4 * Die no-slug HSS MA_CL2 * Die no-slug HWS MA_CL1 * Additional costs for punch see pag. 32. STANDARD SHAPES To find the right code for the Standard shape replace the _ with the respective letter. 34 Q R A W D E S S S USABLE WITH GUIDE ASSY: D Station Standard Punch STANDARD Ejector Stripper LAMPO EVX Die no-slug Round 31,8 mm-50,8 mm Diameter Punch Assy HSS SATDL2 * Punch HSS PATDL2 * Stripper EATDL4 * Die no-slug HSS MATDL2 * Die no-slug HWS MATDL1 * Standard Shape up to 50,8 mm Diagonal Punch Assy HSS SA_DL2 * Punch HSS PA_DL2 * Stripper EA_DL4 * Die no-slug HSS MA_DL2 * D
