Itp Crane - Pertamina Ep

Transcript

INSPECTION and TEST PLAN OVERHEAD CRANE Project User Location : Inspeksi dan Resertifikasi 12 Unit Over Head Crane : PT Pertamina EP : Prabumulih PJIT NDT Comp. : PT. Sucofindo : Project Duration : No. 1. 2. Migas Letter Assignement No. : Date : Activity / Description Document Review : - Owner QA/QC Procedure - Inspection Certificate & Operating Permit of Facility of Crane Base Support - Crane Manufacturer's Data Report & Crane Manual - Installation Document of Crane Support & - Crane Bearing - Previous Inspection Report & Migas Operating Permit Certificate - Crane Repair & History Report Physical Crane Inspection (PCI) : - Structural Component - Hydraulic & Electrical Component - Wire Rope Test - Hook Blocks & Sheaves - Welding & Bolting Connections - Non Destructive Testing (NDT) - Motor Listrik - Crane Cabin AR A1, A2 W1, W2 S Reference Document : : : : Approval Required Actual Inspection Witness Inspection Operation surveillance/provide Verifying Document R1, R2 T/C H M : : : : Review of Document Test Certification Required Hold Point Monitoring Acceptance Criteria - Inspection Procedure ANSI/ASME B30.2 ANSI/ASME B30.17 SK 84K / 38 / DJM / 1998 - Design, Fabrication, Installation - Inspection Procedure & Inspection Prosedure & - ANSI/ASME B30.2 Document - ANSI/ASME B30.17 - NDT Procedure - Crane Manufacturer Data Report & Crane Manual - Inspection, Maintanance, Repair & History Record - Inspection Procedure ANSI/ASME B30.2 ANSI/ASME B30.17 SK 84 K/38.DJM / 1998 - Inspection Procedure - Inspection Report - Inspection Procedure - ANSI/ASME B30.2 - ANSI/ASME B30.17 No. 3. 4. 5. 6. Activity / Description - Safety Devices - PCI Overall Comment Certification Action : - Repair Procedure - Repair Activity - Inspection - Non Destructive Test (NDT) - Resume of Recitification Action Functional Testing : - Functional Testing Procedure - Functional Testing Execution - Post Functional Testing Inspection - Functional Testing Release Note Load Testing (if Required) - Load Testing Procedure/Sequence - Load Testing Execution - Post Inspection of Load Testing - Load Testing Release Note Reporting : - Final Inspection Report - Report Handling to MIGAS - MIGAS Operating Permit Prepare by, PT Pertamina Reference Document Verifying Document Acceptance Criteria - Inspection Procedure ANSI/ASME B30.2 ANSI/ASME B30.17 SK 84K / 38 / DJM / 1998 - Inspection Procedure - Recitification Prosedure - Inspection Report - Inspection Procedure - ANSI/ASME B30.2 - ANSI/ASME B30.17 - Inspection Procedure ANSI/ASME B30.2 ANSI/ASME B30.17 SK 84K / 38 / DJM / 1998 - Inspection Procedure - Recertification Procedure - Inspection Report - Inspection Procedure - ANSI/ASME B30.2 - ANSI/ASME B30.17 - Inspection Procedure ANSI/ASME B30.2 ANSI/ASME B30.17 SK 84K / 38 / DJM / 1998 - Inspection Procedure - Load Testing Procedure - Inspection Report - Inspection Procedure - ANSI/ASME B30.2 - ANSI/ASME B30.17 - Inspection Procedure ANSI/ASME B30.2 ANSI/ASME B30.17 SK 84K / 38 / DJM / 1998 - - Inspection Report - ANSI/ASME B30.2 - ANSI/ASME B30.17 Inspection Report Inspection Certificate New Load Chart & Table Any Recommendations Reviewed by, PT Sucofindo Verified by, MIGAS No. Activity / Description Reference Document Verifying Document Acceptance Criteria tification Required 1 = 2 = 100% 10% INSPECTION LEVEL TPI User / MIGAS Owner SCI S S R1 R1 S R1 S R1 S R1 S R1 S S S S S S S S V V V V V V V V INSPECTION LEVEL TPI User / MIGAS Owner SCI S V S/AR V S/AR S S S S R1 V V V V S/AR S S S R1 H V V S S S S/AR V H H AR S S S - S S S - H INSPECTION LEVEL TPI User / MIGAS Owner SCI INSPECTION and TEST PLAN MOBILE CRANE Project User Location : Inspeksi dan Resertifikasi 3 Unit Mobile Crane : PT Pertamina EP Region Sumatera : PJIT NDT Comp. : PT. Sucofindo : Project Duration : No. 1. 2. Migas Letter Assignement No. : Date : Activity / Description Review Document : - Owner QA/QC Procedure - Crane specification, load & diagram table - Manufacture Report - Construction Drawing & Calculation - Manual Operation & Owner Specification - Previous Inspection Report & Operating - Permit Certificate - Crane Repair & History Record AR A1, A2 W1, W2 S Reference Document : : : : Approval Required Actual Inspection Witness Inspection Operation surveillance/provide Verifying Document R1, R2 T/C H M : : : : Review of Document Test Certification Required Hold Point Monitoring Acceptance Criteria - Insp Procedure of Mobile Crane - Design, Fabrication, Installation - Insp Procedure of Mobile and Inspection Crane - NDT Procedure - Applicable code; std. - ASME/ANSI B30.5 - Crane Manufacture and specification - SK 84K / 38 / DJM / 1998 Data Report & Manual - SK 84K / 38 / DJM / 1998 (Govt. Regulation) - Inspection, Maintanance, (Govt. Regulation) Repair & History Record Physical Crane Inspection (PCI) : - Steel contruction : boom, a frame column & girde- Crane base, Telescopic, Swing circle ass. - Joint : welding, nut , and bolt - Electrical system, Brake, Alarm system, Safety device - Cover moving parts - Hook & block & all suspected area - Wirerope : main, aux, pendant & boom line - Insp Procedure of mobile crane - Manufacture record ASME / ANSI B30.5 - Historial data record ASME / ANSI B30.7 - Maint & Inspect record SK 84K / 38 / DJM / 1998 ASME / ANSI B30.10 API SPEC 9A - Inspection requirements for lifting devices. - Insp procedure of mobile crane - ASME / ANSI B30.5 - SK 84K / 38 / DJM / 1998 - API SPEC 9A INSPECTION and TEST PLAN MOBILE CRANE Project User Location : Inspeksi dan Resertifikasi 3 Unit Mobile Crane : PT Pertamina EP Region Sumatera : PJIT NDT Comp. : PT. Sucofindo : Project Duration : No. Migas Letter Assignement No. : Date : Activity / Description - Driven power PCI overall comment 3. 4. 5. AR A1, A2 W1, W2 S : : : : Reference Document Approval Required Actual Inspection Witness Inspection Operation surveillance/provide R1, R2 T/C H M Verifying Document : : : : Review of Document Test Certification Required Hold Point Monitoring Acceptance Criteria - Applicable code, standard & spec. - API SPEC 9A - Insp Procedure of Mobile Crane - Manufacture record - ASME/ANSI B30.5 - Historial data record - SK 84K / 38 / DJM / 1998 - Maint & Inspect record - Insp Procedure of Mobile Crane ASME / ANSI B30.10 AWS D1.1 part C SK 84K / 38 / DJM / 1998 Recommendation If Any Repair : - Repair procedure - Repair activity - Inspection - Non Destructive Test (NDT) - Insp Procedure of Mobile Crane - Manufacture record API spec 2D - Maintanance, handling & insp. ASME/ANSI B30.5 record SK 84K / 38 / DJM / 1998 - Insp Procedure of Mobile Crane API spec 2D ASME/ANSI B30.5 SK 84K / 38 / DJM / 1998 Functional Test : - All brakes & clutch - Lift & go down boom mechanism - Lift & go down main hoist & auxilary hoist - Swing mechanism - Insp Procedure of Mobile Crane - Manufacture record ASME/ANSI B30.5 SK 84K / 38 / DJM / 1998 - Maint & Inspect record API spec 2D - Insp Procedure of Mobile Crane - ASME/ANSI B30.5 - SK 84K / 38 / DJM / 1998 Non Destructive Test : - All suspected component include welding & structural attachments INSPECTION and TEST PLAN MOBILE CRANE Project User Location : Inspeksi dan Resertifikasi 3 Unit Mobile Crane : PT Pertamina EP Region Sumatera : PJIT NDT Comp. : PT. Sucofindo : Project Duration : No. Activity / Description - 6. 7. Migas Letter Assignement No. : Date : AR A1, A2 W1, W2 S Reference Document : : : : Approval Required Actual Inspection Witness Inspection Operation surveillance/provide Verifying Document R1, R2 T/C H M : : : : Review of Document Test Certification Required Hold Point Monitoring Acceptance Criteria Winch, drum, pulley - Manufacture of crane data report - Inspection requirements for All safety devices : alarm, signal lamp etc. safety & lifting equipments All Wire ropes Control gauge : speedmeter, oil pressure stopper, boom hoist limit. Gauge, hydrolic pressure gauge, water engine temperature, oil levelling, engine water levelling. Load Test : - Load Testing procedure - Load Testing execution - Post Inspection of Load Testing - Load Testing release note Reporting ( Compleion Report ) : - Final Inspection report Inspection certification - Insp Procedure of load testing - ASME/ANSI B30.5 - SK 84K / 38 / DJM / 1998 - Inspection procedure - Maint & Inspect record - Manufacture record - Insp Procedure of Mobile Crane - Inspection procedure - ASME/ANSI B30.5 - Inspection certificate - Insp Procedure of load testing - ASME/ANSI B30.5 - SK 84K / 38 / DJM / 1998 - Insp Procedure of Mobile Crane - Applicable code & std. INSPECTION and TEST PLAN MOBILE CRANE Project User Location : Inspeksi dan Resertifikasi 3 Unit Mobile Crane : PT Pertamina EP Region Sumatera : PJIT NDT Comp. : PT. Sucofindo : Project Duration : No. Migas Letter Assignement No. : Date : Activity / Description New load chart & table - Report handling to Migas for operating permit Prepared by, PT Pertamina AR A1, A2 W1, W2 S : : : : Approval Required Actual Inspection Witness Inspection Operation surveillance/provide Reference Document - SK 84K / 38 / DJM / 1998 Verifying Document - New load chart & table - Maint & Inspect record - Any recommendations Reviewed by, PT Sucofindo R1, R2 T/C H M : : : : Review of Document Test Certification Required Hold Point Monitoring Acceptance Criteria - ASME/ANSI B30.5 - SK 84K / 38 / DJM / 1998 Verified by, MIGAS tification Required 1 = 2 = 100% 10% INSPECTION LEVEL TPI User / MIGAS Owner SCI S S S S S S R1 R1 R1 R1 R1 R1 S R1 S S S S A1 A1 A1 A1 S S S A1 A1 A1 tification Required 1 = 2 = 100% 10% INSPECTION LEVEL TPI User / MIGAS Owner SCI S A1 S R1/W1 S S S - R1 R1/W1 A1 R1/W1 S S S S W1 W1 W1 W1 tification Required 1 = 2 = 100% 10% INSPECTION LEVEL TPI User / MIGAS Owner SCI S W1 S W1 S W1 S W1 S S S S R1 R1/W1 R1 R1/W1 S - S S H tification Required 1 = 2 = 100% 10% INSPECTION LEVEL TPI User / MIGAS Owner SCI S S S S/AR