Manual Operaçao | Transmission (mechanics)

Transcript

  THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE LOADALLS - SIDE ENGINE (TIER 3) Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means, electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE. A4-5-Loadall - Printed In England Dear JCB Customer Even if you have operated this type of equipment before, it is very important that your new machines operations and functions are explained to you by a JCB Dealer Representative following delivery of your new machine.Following the installation you will know how to gain maximum productivity and performance from your new product.Please contact your local JCB dealer if the Installation Form has not yet been completed with you.Your Local JCB Dealer is:ENGLISH - 9821/0300 - ISSUE 2 - JANUARY 2011 OPERATOR MANUAL  00 9821/0300 Notes:  Page No.Contents ii Safety Notices Important Information ...................................................................................viiThe Operator Manual ..............................................................................viiSafety Warnings ......................................................................................vii Introduction  About This Manual .........................................................................................1Machine Model and Serial Number ..........................................................1Using this Manual .....................................................................................1Left Side, Right Side .................................................................................1Cab/Canopy .............................................................................................1Cross References .....................................................................................1Machine Description ......................................................................................2The JCB Loadall .......................................................................................2Intended Use ............................................................................................2Component Location ................................................................................2Safety Check List ...........................................................................................4Safety - Yours and Others ........................................................................4General Safety .........................................................................................4Operating Safety ......................................................................................6Maintenance Safety ................................................................................10Safety Labels ...............................................................................................15Introduction .............................................................................................15Safety Label Identification ......................................................................16Identifying Your Machine .............................................................................19Machine Identification Plate ...................................................................19Component Identification Plates .............................................................21Machine Security .........................................................................................25Introduction .............................................................................................25JCB Plantguard ......................................................................................25Construction Equipment Security And Registration Scheme (CESAR) .25LiveLink ..................................................................................................25 Operation Introduction ..................................................................................................27Before Entering the Cab ..............................................................................28Entering and Leaving the Cab .....................................................................29Emergency Exit ......................................................................................30Doors and Windows ....................................................................................32Opening and Closing the Door ...............................................................32Opening and Closing the Upper Door Section .......................................32Opening and Closing the Rear Window .................................................33Seat Controls ...............................................................................................34Introduction .............................................................................................34Seat Options ...........................................................................................34Suspension Seat (KAB 100 Series - Mechanical) ..................................35Suspension Seat (KAB 100 Series - Air) ................................................36Suspension Seat (KAB 800 Series - Air) ................................................37Suspension Seat (Grammer - Air) ..........................................................38Seat Belt ......................................................................................................40Inertia Reel Seat Belt .............................................................................40Static Seat Belt .......................................................................................41Cab Layout ..................................................................................................42Operating Levers ....................................................................................43Component Key ......................................................................................44  Contentsiiii Page No.Contents Drive Controls, Switches and Instruments ...................................................45Drive Controls .........................................................................................45Switches .................................................................................................52Instrument Panel (SD and SF Engine) ...................................................60Instrument Panel (SE Engine) ................................................................66Torque Lock (6-Speed Transmission) .....................................................77 Air Conditioning and Cab Heater Controls .............................................78Operating Levers .........................................................................................79Introduction .............................................................................................79Control Layouts ......................................................................................79Boom and Carriage Controls ..................................................................80 Auxiliary Controls ...................................................................................85Chassis Levelling (Sway) Option ............................................................90Stabiliser Control Option .........................................................................92Safety Equipment ........................................................................................94Control Locks .........................................................................................94Load Charts ............................................................................................98Boom Indicators ...................................................................................100Longitudinal Load Moment Indicator (LLMI) .........................................101Longitudinal Load Moment Control (LLMC) System ............................105LC4 Load Control System ....................................................................109Inclinometer ..........................................................................................117Beacon .................................................................................................117Fire Extinguisher (if fitted) ....................................................................118Before Starting the Engine .........................................................................119Starting the Engine ....................................................................................121Immobiliser (if fitted) .............................................................................122Preparing the Machine for Travel ..............................................................124Introduction ...........................................................................................124Preparing for Road Travel ....................................................................124Preparing for Site Travel .......................................................................126Smooth Ride System (SRS) .................................................................128Getting the Machine Moving ......................................................................129Operating Practices ..............................................................................129Operating Procedure ............................................................................130Stopping and Parking the Machine ............................................................131Working with the Machine .........................................................................132Operating Practices and Site Safety ....................................................132Clothing and Safety Equipment ............................................................132Danger Zone ........................................................................................132Safety Practices ...................................................................................132Working with the Boom ........................................................................134Use of Machines on Gradients or Slopes .............................................143Interlock System ...................................................................................146Operating Environment ..............................................................................147Operating in Low Temperatures ...........................................................147Operating in High Temperatures ..........................................................147Tow Hitch Options ......................................................................................148Introduction ...........................................................................................148Connecting the Trailer ..........................................................................149Preparing the Trailer for Towing ...........................................................154Refuelling the Machine ..............................................................................157Low Fuel Levels ...................................................................................157Filling the Tank .....................................................................................157