Transcript
EAGLE TUGS
P ARTS & S ERVICE M ANUAL
V e hi cle T ype s: T T - 1 0 , TT - 1 2 En gi ne T ype : Ford Gasoline 4.2L V6 Engine Model
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I NTRODUCTION From everyone at EAGLE, we would like to say Thank You for purchasing an Eagle TT-series tow tractor. We take a lot of pride in the quality of the products that we build, as well as our continued customer service. Our goal is to build a long term relationship with our customers. We want you, the customer, to be 100% satisfied with your Eagle experience. To us, this means that your Eagle TT-series tractor is functionally superior to any other products you have used. This also means that your Eagle product is continually supported in a professional, timely manner.
P URPOSE & U SE
OF
T HIS M ANUAL
This manual is designed as a reference guide to make the reader more familiar with the components of the Eagle TT-4, TT-5, TT-6, and TT-8 tow tractor models. This manual includes part numbers and descriptions to assist the reader in ordering component spare/service parts. The manual also outlines the Scheduled Maintenance Intervals recommended by Eagle in order to keep your vehicle running properly. In this manual you will also find the Eagle Standard Warranty on all of the TT-series tow tractors. However, for more detailed information on the Eagle Warranty and procedure, as well as information pertaining to the safe operation of your Eagle product, please see the Eagle Operations Manual that was also included with your vehicle.
T ECHNICAL A SSISTANCE When addressing a repair procedure or operational problem, please remember that Eagle technical support is only a phone call away. Eagle technicians are available to assist you in vehicle diagnostics and recommended repair procedures. We encourage you to use this service to reduce machine down-time and to gain a better understanding of proper repair procedures.
O RDERING S PARE /S ERVICE P ARTS Eagle inventories most of the component parts found in its TT-series tow tractors, and most spare/service parts can be shipped the same day the order is received. Parts orders need to be received at Eagle by 12:00 pm (Noon) EST in order for the parts to be shipped that same day. Parts ordered after 12:00 pm EST will most likely be shipped the following day.
C ONTACT I NFORMATION Eagle Corporate Office 26111 Northline Rd Taylor, MI 48180 (800) 671-0431 www.eagletugs.com Customer Service
[email protected] (734) 442-1000 -- (800) 671-0431
Parts & Service
[email protected] (734) 442-1000 -- (800) 671-0431
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Technical Support
[email protected] (734) 442-1000-- (800) 671-0431
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T ABLE O F C ONTENTS INTRODUCTION ....................................................................................................................... 2 PURPOSE & USE OF MANUAL.................................................................................................................................. 2 TECHNICAL ASSISTANCE .......................................................................................................................................... 2 ORDERING SPARE/SERVICE PARTS............................................................................................................................ 2 CONTACT INFORMATION ......................................................................................................................................... 2
WARRANTY ................................................................................................................................ 5 VEHICLE ID INFORMATION ..................................................................................................................................... 5 WARRANTY REGISTRATION ..................................................................................................................................... 5 WARRANTY INFORMATION ..................................................................................................................................... 6
SCHEDULED MAINTENANCE .............................................................................................. 7 TT-10 & 12 FORD V-6 GASOLINE MAINTENANCE INTERVALS............................................................................ 7 LUBRICATION CHART - TT SERIES-ALL WHEEL DRIVE ........................................................................................ 8
SERVICE PARTS ILLUSTRATIONS & DETAIL................................................................. 9 IDENTIFICATION KEY ............................................................................................................................................... 9 POWER TRAIN ........................................................................................................................................................ 10 Engine Dress—Engine To Transmission Stack-Up .................................................................................... 10 Engine Dress— Alternator, Fan And Belt Configuration ........................................................................... 12 DRIVELINE .............................................................................................................................................................. 14 Drive Shaft Assembly—Front ........................................................................................................................ 14 Drive Shaft Assembly—Rear .......................................................................................................................... 15 COOLING SYSTEM ................................................................................................................................................... 16 Radiator & Hoses ............................................................................................................................................. 16 TRANSMISSION ....................................................................................................................................................... 17 Cooling System—Transmission ..................................................................................................................... 17 Transaxle Mounting & Misc. Parts ................................................................................................................ 18 Transaxle Case Extension & Retainer ............................................................................................................ 20 AXLES...................................................................................................................................................................... 22 Axle Assembly—Front Drive (4WD) ............................................................................................................. 22 Axle Assembly—Rear ...................................................................................................................................... 23 Axle Assembly Breakdown—Front Drive (4WD) ....................................................................................... 24 Axle Assembly Breakdown — Rear Drive ................................................................................................... 28 BRAKES, WHEELS & TIRES ..................................................................................................................................... 33 Brake Assembly - Rear .................................................................................................................................... 32 Brake Caliper Assembly - Front ..................................................................................................................... 33 Brake System Hydraulic.................................................................................................................................. 34 Brake Actuator Assembly ............................................................................................................................... 35 Parking Brake Actuator Assembly ................................................................................................................ 36 Wheel & Tire Assembly — Dual Rear Wheels ............................................................................................. 39
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T ABLE O F C ONTENTS STEERING SYSTEM ...................................................................................................................................................40 Steering System Breakdown (For Serial Numbers Starting After 12135 & Above) .................................40 Steering System Breakdown (For Serial Numbers Starting Before 12136 & Below) ................................42 Hydraulic Actuation Braking System ............................................................................................................45 AIR CLEANER ..........................................................................................................................................................46 Air Cleaner Sub-Assembly ..............................................................................................................................46 Air Cleaner Assembly—Ford V-6 ...................................................................................................................47 FUEL SYSTEM .........................................................................................................................................................48 Fuel System—Detail .........................................................................................................................................48 EFI Fuel System—Ford V-6 .............................................................................................................................49 EXHAUST ................................................................................................................................................................51 Exhaust System—Ford V-6 ..............................................................................................................................51 OPETRATOR COMPARTMENT ..................................................................................................................................52 Transmission Control .......................................................................................................................................52 Accelerator Pedal Assembly ............................................................................................................................53 Instrument Panel ...............................................................................................................................................54 LIGHTS & ELECTRIAL .............................................................................................................................................56 Electrical Component Board ............................................................................................................................56 Headlight & Taillight Assembly .....................................................................................................................57 Wiring Diagram ................................................................................................................................................58 Wiring Diagram ................................................................................................................................................59 Wiring Harness .................................................................................................................................................61 OTHER ASSEMBLIES ................................................................................................................................................62 Body Assembly..................................................................................................................................................62
ENGINE DIAGNOSTICS ....................................................................................................... 64 ENGINE MALFUNCTION INDICATOR LIGHT—WITH SHUTDOWN……………………………………………….64 ENGINE MALFUNCTION INDICATOR LIGHT—WITHOUT SHUTDOWN…………………………………………..64
FORD POWER PRODUCTS SERVICE INFORMATION ............................................... 64
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W ARRANTY V EHICLE ID I NFORMATION This information can be found on the tractor’s I.D. Plate located on the firewall next to the driver’s seat. Additionally, there is a permanent serial number located on the rear bulkhead inside the engine compartment.
MODEL SERIAL # MFG DATE ENGINE TYPE ENGINE SERIAL # FORD 2.5L DISTRIBUTOR #
Gas Engine: EC42907; LPG Engine: EC43908
W ARRANTY R EGISTRATION Please fill out the engine warranty registration card that comes with your vehicle. This information is needed for completing warranty work on your engine if a problem occurs.
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W ARRANTY WARRANTY INFORMATION Please read the Eagle Tugs warranty statement (available on our website) carefully.
When contacting Eagle Tugs for warranty or parts service, please have the following information ready:
Tractor model number
Tractor serial number
Current hour reading
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S CHEDULED
MAINTENANCE
TT 10 & 12 G ASOLINE M AINTENANCE I NTERVALS Interval
Check/Inspect
-Engine Oil -Power Steering Fluid Daily -Transmission Fluid -Brake Fluid (Master Cylinder) All of the above, plus: -Valve Cover Gaskets -Engine Rubber Mountings -Inlet & Exhaust Pipe to Manifold -Throttle Controls -Coolant Levels Every 50 -All Hoses for deterioration Hours and/or chafing -All Belt Drives for wear and proper tension -Fuel System for leaks -Electrical System for frayed wires and/or loose connections Steering Arms Bolts Every 100 All of the above, plus: -Battery Cables for Corrosion Hours
Every 500
Steering Arms Bolts All of the above, plus: -Drum Brake Linings, Lines & Hoses
Hours
Service
Part #
Replace Description
-Refill fluid levels as required N/A
N/A
N/A
N/A
-Components that show wear or appear damaged -Clean engine air cleaner
Re-Torque to 120 Ibs. -Components that show wear or appear damaged -Change oil and replace oil filter Re-Torque to 120 Ibs. -Components that show wear or appear damaged -Replace Air Cleaner Element -Replace Fuel Filter -Replace Transmission Fluid
E4F26731AB
Oil Filter
P14-8966 P549271 85705 F8JL9A011AA
Air Cleaner Element 2" Air Cleaner Element 3" Trans. Filter & Gasket Fuel Filter
& Filter -Rotate Tires Steering Arms Bolts
Re-Torque to 120 Ibs.
All of the above
-Components that show wear
Every 1000
or appear damaged -Replace Hypoid Gear Lubricant
Hours
N/A
N/A
in Drive Axles Steering Arms Bolts
Re-Torque to 120 Ibs.
All of the above
-Components that show wear or appear damaged
Every 2000 Hours
Steering Arms Bolts
Re-Torque to 120 Ibs. QA015 REV03 11.19.13
RMP-149
Front Brake Pads
RS358R
Rear Brake Shoes
F752-8620-BA
Alternator Belt
A-TT4-00291-5
Headlight (Pre 12/04)
1157
Tail Light Bulb
A-TT10-00291
Headlight
H4
Headlight bulb
A-TT10-00282-1
Accelerator Cable
E2JL8A570AA
Thermostat
F75Z8255AA
Thermostat Gasket
N/A
N/A
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L UBRICATION C HART —TT S ERIES -A LL W HEEL D RIVE
Item 1 2 3 4 5 6 7 8
Identification Steering Linkage Transmission Oil* Engine Oil Drive Axles Power Steering Pump Drive Shaft Brake Master Cylinder Engine Coolant
Type Service Lube Check Change Check Check Lube Check Check
*Check when engine is at operating temperature
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Lubricant EP Multipurpose Grease Dextron III OE/HDO (MIL-L-2104) GO 80-90 (MIL-L-2105) Power Steering Fluid EP Multipurpose Grease Dot 3 MIL-A-46153 (Ethylene Glycol)
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S ERVICE P ARTS I LLUSTRATIONS & D ETAIL I DENTIFICATION K EY The following abbreviations are used throughout the parts lists in this section.
Abbreviation
Meaning
NL
Not Listed
NPN
No Part Number
AR
As required
Purpose Part required but not shown on diagram Parts shown and numbered, but not stocked and sold by Eagle. Typically used for bolts, clamps, etc…
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P OWER
TRAIN ENGINE DRESS—ENGINE TO TRANSMISSION STACK-UP 5 11 9
15
7
6
14
13 5 16 17 7 6 11
8
7 6 5 8 7 3 18
2
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5
11
P OWER
TRAIN ENGINE DRESS—ENGINE TO TRANSMISSION STACK-UP—DETAIL
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Part Number E5TZ6375G B-TT10G-00016-V6 TM27C00305-V6 B-TT10G-00001-V6 NPN A-TT5D-00010 A-TT5D-00013-1 B-TT5D-00009 NPN NPN NPN 5240849
Qty 1 1 1 1 4 4 4 2 2 4 4 2
TMD27B00521-V6 NPN NPN A-TT4-00652 A-TT4-00651 B-TT5G-00017-V6
1 6 6 1 1 1
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Description FLY WHEEL FLEX PLATE FLEX PLATE WASHER TRANS PLATE 3/4 LOCK NUT LORD WASHER ISOLATOR MOUNT TRANS MOUNT MOTOR MOUNTS 3/4 WASHER 3/4-16X3.5 GR8HCS BOLT DOWEL PINS ENGINE PLATE 10mmX30 ENGINE PLATE BOLTS 10mm LOCK WASHER WATER TEMP SENSOR OIL PRESSURE SWITCH FLEX HUB
12
P OWER
TRAIN ALTERNATOR, FAN AND BELT CONFIGURATION
12
5
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P OWERTRAIN ALTERNATOR, FAN AND BELT CONFIGURATION—DETAIL ITEM
PART NUMBER
QTY.
DESCRIPTION
1
8944507260
1
FAN
2
NPN
4
BOLT M8X20
3
10346
1
ALTERNATOR
4
10344
1
ALTERNATOR PULLEY
5
A-TT10-00815
1
PULLEY
6
N8088715301
3
BOLT M10X1.5X137 HEX
7
6B209
1
TENSIONER
8
F75Z10A313AA
1
BRACKET - ALTERNATOR MOUNTING
9
F75Z-8620-BA
1
BELT
10
A-TT10-00313
1
FAN SPACER
11
N805424
3
BOLT M10
12
NPN
4
BOLT 8mm-1.25X20
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D RIVELINE DRIVE SHAFT ASSEMBLY—FRONT
7
DRIVE SHAFT ASSEMBLY— FRONT DETAIL ITEM 1 2 3 4 5 6
PART NUMBER A-TT8-00201-1 A-TT4-00132-1 A-TT4-00134 A-TT8-00202-2 A-TT4-00130 A-TT4-00137
QTY. 1 1 1 1 2 1
7
2-4-1921
1
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DESCRIPTION TRANSMISSION OUTPUT YOKE SHAFT-FRONT CROSS BEARING FRONT D/S NEW STYLE DRIVE SHAFT SPRING DRIVE SHAFT END YOKE STRAP AND BOLT KIT CROSS BEARING FRONT D/S NEW STYLE END YOKE
15
D RIVELINE DRIVESHAFT ASSEMBLY—REAR
DRIVE SHAFT ASSEMBLY—REAR DETAIL ITEM
PART NUMBER
QTY.
DESCRIPTION
1
A-TT8-00201-2
1
TRANSMISSION OUTPUT YOKE SHAFT-REAR
2
A-TT4-00134
1
DRIVE SHAFT SPRING
3
A-TT4-00132-1
1
CROSS BEARING FRONT D/S NEW STYLE
4
AB-TT10TG-00130-3
1
DRIVE SHAFT
5
A-TT4-00130
2
END YOKE STRAP KIT
6
A-TT4-00137
1
CROSS BEARING REAR D/S NEW STYLE
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C OOLING S YSTEM COOLING SYSTEM
COOLING SYSTEM—DETAIL ITEM
PART NUMBER
QTY.
1
A-TT10TD-00322
1
SURGE TANK
2
A-TT10F-00311-1
1
RADIATOR
3
A-TT10-00323
1
BOTTOM RADIATOR HOSE
4
A-TT10-00323-1
1
TOP RADIATOR HOSE
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DESCRIPTION
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T RANSMISSION COOLING SYSTEM— TRANSMISSION
3
COOLING SYSTEM—TRANSMISSION DETAIL ITEM
PART NUMBER
QTY.
1
A-TT10F-00311-1
1
RADIATOR
2
A-TT4-00221-1
2
TRANSMISSION COOLER
3
31333
1
RADIATOR CAP
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DESCRIPTION
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T RANSMISSION TRANSAXLE MOUNTING & MISC. PARTS
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T RANSMISSION TRANSAXLE MOUNTING & MISC. PARTS DETAIL ITEM 1 2 3 4 5 6 7 8
PART NUMBER A-TT5D-0018 A-TN4-00707 3747361 4856444 5240849 4778718 A-TT4-00419 6501741 85705
QTY. 1 1 1 1 2 1 1 * *
DESCRIPTION TRANSAXLE COMPLETE GROUND STRAP SWITCH-NEUTRAL STARTER & BACK UP LIGHT INDICATOR-TRANSAXLE FLUID DOWEL PIN-TRANSAXLE TO ENGINE ALIGNMENT TORQUE CONVERTER TRANSAXLE SHIFT LEVER-MANUAL CONTROL SCREW-HEX CAP-WITH WASHER M12-1.75 X 30 GASKET & FILTER MAINTENANCE PACKAGE
* CALL EAGLE PARTS DEPT. FOR DETAILS
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T RANSMISSION TRANSAXLE CASE EXTENTION & RETAINER
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T RANSMISSION TRANSAXLE CASE EXTENTION & RETAINER - DETAIL Item 1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Part Number 6501474 4471573 NPN 4504568 4269787 4567493 6500368 NPN 6501474 4659342 82180 6501474 3878447 4471573 6101285 4567022 4567494 6500111 4549219 6500511 NPN 4412522 NPN NPN 5212151 4295857 NPN NPN A-TT5D-00021
Qty 10 1 1 1 1 1 6 6 10 1 1 10 1 1 1 1 1 1 1 4 2 1 1 4 1 1 1 1 1
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Description SCREW-HEX CAP-W/WASHER M8-1.25 X 16 PAN CUP(NOT SOLD SEPARATELY) SPACER KIT RETAINER, OIL RETAINER, BEARING SCREW-HEX CAP-M8 X 1.25 X 23 SCREW-HEX CAP-WASHER HEAD M8-1.25 X SCREW-HEX CAP M8-1.25 X 15 COVER, TRANS. END GASKET (USE SILICONE ADHESIVE) SCREW-HEX CAP W/WASHER M8-1.25 X 16 SEAL, MANUAL VALVE SHAFT PAN, TRANSAXLE OIL SCREW-HEX CAP-W/WASHER M6-1 X 16 CUP RETAINER O-RING OUTPUT HOUSING SCREW-HEX CAP-W/WASHER M8-1.25 X 33 M8 HEX HEAD SCREW SEAL BUSHING (SERVICED IN EXT.) SCREW-HEX CAP WASHER HEAD M8-1.25 X O-RING SPEEDOMETER CABLE ADAPTOR SCREW-FLAT HEAD HEX SOCKET M8-1.25 X SCREW-HEX CAP-WASHER HEAD M6-1.0 X DIFFERENTIAL-WELDED SPIDER GEAR
22
A XLES AXLE ASSEMBLY—FRONT DRIVE (4WD)
AXLE ASSEMBLY—FRONT DRIVE—DETAIL 1
A-TT10-00371
1
FRONT DRIVE AXLE ASSEMBLY
2
A-TT10-00128
4
CLEVIS
3
NPN
4
COTTER PIN
4
A-TT10-00119
4
U BOLT 5/8-18 TREAD
5
NPN
4
WASHER FLAT 3/8
6
A-TT10-00129
4
CLEVIS-PIN
7
A-TT4-00119
2
WASHER-NYLON
8
NPN
2
THREADED ROD
9
NPN
2
SCREW HEX CAP 3/8-18 X 2-1/2
10
NPN
2
NUT HEX LOCK 3/8-16
11
NPN
2
SCREW HEX CAP 9/16-18
12
A-TT10-00118
2
AXLE CLAMP PLATE
13
NPN
2
NUT HEX LOCK 9/16-18
14
A-TT4-00365
4
WASHER FLAT SPECIAL 3/16" THICK
15
A-TT4-00365
4
NUT HEX HIGH 5/8-18
16
A-TT10-00116
2
LEAF SPRING
17
A-TT4-00407
2
JAM NUT
18
044TR115-24X
1
TIE ROD ASSEMBLY
19
NPN
2
WASHER FLAT 9/16
20
060HU109-X
2
HUB & ROTOR ASSEMBLY
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A XLES AXLE ASSEMBLY— REAR
AXLE ASSEMBLY—REAR—DETAIL ITEM
PART NUMBER
QTY.
DESCRIPTION
1
A-TT10-00361
1
AXLE ASSEMBLY REAR DRIVE
2
A-TT10-00116
1
LEAF SPRING
3
NPN
2
SCREW-HEX CAP 9/16-18 X 4
4
NPN
2
WASHER-FLAT 9/16-18
5
NPN
2
NUT-LOCK 9/16-18
6
A-TT10-00119
4
U-BOLT 5/8-18 THREAD
7
NPN
4
SCREW-HEX CAP 3/8-16 X 2-1/2
8
A-TT4-00119
6
WASHER-NYLON
9
NPN
4
WASHER-FLAT 3/8
10
A-TT4-00363
2
AXLE CLAMP PLATE
11
A-TT4-00366
8
WASHER FLAT SPECIAL 3/16" THICK
12
A-TT4-00365
8
NUT-HEX-HIGH SPECIAL 5/8-18
13
070HU247X
2
BRAKE DRUM-REAR
14
NPN
2
NUT-HEX-LOCK 3/8-16
15
NPN
2
THREADED ROD
16
A-TT10-00128
4
CLEVIS
17
A-TT10-00129
4
CLEVIS PIN
18
NPN
4
COTTER PIN
19
A-TT4-00407
2
JAM NUT
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A XLES AXLE ASSEMBLY BREAKDOWN—FRONT DRIVE (4WD)
43
42
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A XLES AXLE ASSEMBLY BREAKDOWN—FRONT DRIVE—DETAIL Item 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 16A 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
Part Number A-TT10-00371 706999-14X *SEE KIT 706060X *SEE KIT *SEE KIT *SEE KIT 706045X *SEE KIT 35725 345731X 30275 30271 73591X 82180 39697 36472 34822 NOT SOLD SEPERATELY 500400-20 706047X *SEE KIT *SEE KIT 30266 *SEE KIT *SEE KIT *SEE KIT *SEE KIT *SEE KIT 500598-22 16979 37275 SEE KIT 706395-X SEE KIT 706395-X SEE KIT 706395-X 37306 044TR115-24X 310026-2 500381-3 620180 37300 500357-13 500412-12 500175-1 37299 37307 41886 37302
Qty 1 1 1 KIT KIT 1 KIT KIT 1 1 1 1 1 1 1 1 1 10 2 2 KIT KIT 1 10 2 2 2 2 1 1 1 2 2 2 2 1 2 2 2 2 2 8 8 2 2 2 2 2
Description COMPLETE AXLE ASSEMBLY GEAR & PINION ASSEMBLY SLINGER-PINION OIL INNER INNER PINION BEARING SHIM-PINION ADJUSTING BAFFLE-PINION OIL SHIM-PINION BEARING ADJUSTING OUTER PINION BEARING SLINGER-PINION OIL OUTER SEAL-OIL END YOKE ASSY WASHER-PINION NUT NUT-PINION COVER - CARRIER RTV SEALANT GASKET PLUG-PIPE SQ DRIVE SCREW-FLANGE HD CAP DIFFERENTIAL BEARING 1/2-13 X 2.25 GRD8 HEX BOLT DIFFERENTIAL BEARING DIFFERENTIAL SHIM CASE-DIFFERENTIAL ASSY SCREW-HEX PINION-DIFFERENTIAL GEAR-DIFFERENTIAL KIT THRUST WASHER DIFFERENTIAL PINION THRUST WASHER DIFFERENTIAL GEAR SHAFT-DIFFERENTIAL PIN-ROLL VENT PLUG SEAL & GUIDE-SHAFT SEAL-KING PIN RETAINER BEARING KING PIN OIL SEAL TIE ROD ASSY BOLT STOP JAM NUT RETAINER- COMPRESSION SPRING COMPRESSION SPRING LOCK WASHER BOLT-KING PIN BEARING CAP FITTING - LUBRICATION KING PIN CAST GASKET - KING PIN CAP BUSHING - KING PIN KING PIN
49
73948-X
1
RIGHT HAND STEERING KNUCKLE
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A XLES AXLE ASSEMBLY BREAKDOWN—FRONT DRIVE (4WD)
43
42
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A XLES AXLE ASSEMBLY BREAKDOWN—FRONT DRIVE—DETAIL 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
070SK193-X 620132 500024-5 34800 907967-5 37308 37311 *SEE KIT *SEE KIT *SEE KIT *SEE KIT 36880 37729 706411X 060HU109-X 706074X
1 2 2 2 2 2 2 2 2 2 2 12 2 2 2 2
LEFT HAND STEERING KNUCKLE CAP - KING PIN BEARING COTTER PIN NUT SHAFT AND JOINT ASSY SLINGER OIL SEAL SPACER SEAL BEARING ASSY - NEEDLE WHEEL BEARING SPINDLE ASSY SPINDLE NUT SEAL INNER WHEEL BEARING WHEEL HUB OUTER WHEEL BEARING
65
35270
2
NUT
66
35269
2
LOCK-WHEEL BEARING ADJUSTING NUT
67
35270
2
NUT
68
37997
2
SPACER - DRIVE GEAR
69
37994
2
GEAR - DRIVE
70
37996
2
HUB CAP
KIT
706999-14X
KIT
DRIVE GEAR AND PINION ASSY
KIT
72162X
KIT
INCLUDES 2-10, 12,13,16,22,24 DRIVE GEAR AND PINION INCLUDES 2,13 KIT
706602X
KIT
DIFFERENTIAL PARTS (STANDARD)
KIT
706601X
KIT
DIFFERENTIAL PARTS (LIMITED SLIP)
16,24-30 INCLUDES 16,24,74-81 KIT
706354X
KIT
DIFFERENTIAL DISC AND PLATES(LIMITED
KIT
706603X
KIT
PINION AND BEARING ADJUSTING SHIMS
SLIP) INCLUDES 78-81 INCLUDES 5,7,12,13,16 KIT
706604X
KIT
DIDDERENTIAL ADJUSTING SHIMS INCLUDES 16,22
KIT
706605X
KIT
DIFFERENTIAL AND PIONION SHIMS 5,7,12,13,16,22
KIT
700013
KIT
SPINDLE ASSY INCLUDES 55-58
KIT
700014
KIT
SPINDLE SEAL AND BEARING INCLUDES 55-58
KIT
660202-38
KIT
GEAR COVER ASSY INCLUDES 15-18
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A XLES AXLE ASSEMBLY BREAKDOWN—REAR DRIVE
*41-51 Special order limited slip kit call EAGLE for replacement QA015 REV03 11.19.13
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A XLES AXLE ASSEMBLY BREAKDOWN—REAR DRIVE—DETAIL Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14A 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
Part Number A-TT10-00361 72165-5X 706060X *SEE KIT 34849 *SEE KIT 706045X 39238 38427 345731X 30275 30271 73591-X 82180 39697 98785 36472 N/A 500400-20 706047X *SEE KIT *SEE KIT 30266 *SEE KIT *SEE KIT *SEE KIT *SEE KIT *SEE KIT 500598-22 33694 36880 35256 706073X 706074X 070HU247-X 36847 35270 35269 070SR124-1 31534 36805 16979
Qty 1 KIT KIT KIT 1 KIT KIT 1 1 1 1 1 1 2 1 10 1 2 KIT KIT KIT KIT KIT KIT KIT KIT KIT 1 8 8 2 KIT KIT 2 8 4 2 2 16 24 1
Description COMPLETE AXLE ASSEMBLY DRIVE GEAR & PINION INNER PINION BEARING SHIM-DRIVE PINION ADJUSTING BAFFLE-PINION BEARING SHIM-PINION BEARING ADJUSTING OUTER PINION BEARING SLINGER-PINION BEARING SEAL-PINION END YOKE ASSEMBLY WASHER-PINION NUT NUT-PINION COVER ASSEMBLY RTV SEALANT GASKET PLUG-PIPE SLOTTED SCREW-FLANGE HD CAP DIFFERENTIAL BEARING 1/2-13 x 2.25 GRD8 BOLT BEARING CAP BEARING SHIM-DIFFERENTIAL BEARING CASE-DIFFERENTIAL BOLT-DRIVE GEAR PINION-DIFFERENTIAL GEAR-DIFFERENTIAL THUST WASHER-PINION THRUST WASHER-GEAR SHAFT-DIFFERENTIAL LOCK-DIFFERENTIAL BOLT-BRAKE MANUFACTURING NUT-BRAKE MANUFACTURING SEAL-OIL INNER WHEEL BEARING OUTER WHEEL BEARING HUB & DRUM ASSEMBLY STUD-HUB NUT-SPINDLE LOCK WASHER WHEEL BEARING SHAFT-AXLE FLANGE LONG ADAPTER-STUD NUT-LOCK VENT
KIT
706603X
2
PINION & BEARING ADJ SHIMS
KIT
706609X
2
4,6,11,12,14 DIFFERENTIAL CASE ASSY (STAND) 14,19-28
QA015 REV03 11.19.13
30
A XLES AXLE ASSEMBLY BREAKDOWN—REAR DRIVE
*41-51 Special order limited slip kit call EAGLE for replacement QA015 REV03 11.19.13
31
A XLES AXLE ASSEMBLY BREAKDOWN—REAR DRIVE—DETAIL Item
Part Number
Qty
Description
41 42 43
SEE KIT LIMITED SLIP SEE KIT LIMITED SLIP SEE KIT LIMITED SLIP
1 1 1
FLANGE HALF - DIFFERENTIAL CASE CAP HALF - DIFFERENTIAL CASE SHAFT - DIFFERENTIAL
44
SEE KIT LIMITED SLIP
1
PINION - DIFFERENTIAL
45
SEE KIT LIMITED SLIP
1
GEAR - DIFFERENTIAL
46
SEE KIT LIMITED SLIP
1
RING - DIFFERENTIAL GEAR
47
SEE KIT LIMITED SLIP
1
PLATE - DIFFERENTIAL
48
SEE KIT LIMITED SLIP
1
DISC - DIFFERENTIAL
49
SEE KIT LIMITED SLIP
1
DISC
50
SEE KIT LIMITED SLIP
1
PLATE
51
30836-1
8
BOLT - DIFFERENTIAL CASE
KIT
706999-15X
2
DRIVE GEAR AND ;PINION ASSY 2-9, 11-12,
KIT
72165X
2
DRIVE GEAR AND PINION 2,12
KIT
706625X
2
DIFFERENTIAL CASE (STANDARD) 14A, 20-22, 28
KIT
706602X
2
DIFFERENTIAL INNER PARTS (STANDARD)
KIT
706601X
2
14A, 22-28 DIFFERENTIAL INNER PARTS (LIMITED SLIP)
KIT
706354X
2
14A, 45-51 DIFFERENTIAL DISC AND PLATES (LIMITED
KIT
706604X
2
SLIP) 48-50 DIFFERENTIAL ADJUSTING SHIMS 14A, 20
KIT
706605X
2
DIFFERENTIAL AND PINION SHIMS 4, 6, 1112, 14A, 20
QA015 REV03 11.19.13
32
B RAKES BRAKE ASSEMBLY—REAR
6
BRAKE ASSEMBLY REAR—DETAIL Item 1 2 3 4 5 6
Part Number RS358R EW-155068 EW-155069 H2598 H2599 H7199 4313905 4313904 4419698
Qty 1 1 1 1 1 1 1 1 1
Description SHOES-REAR AXLE SET CYL. WHEEL - LEFT CYL. WHEEL - RIGHT KIT - ADJUSTER - LEFT KIT - ADJUSTER - RIGHT KIT - SPRING REAR AXLE SET LEFT BACKING PLATE RIGHT BACKING PLATE PARKING BRAKE SHOE ARM
070WD107-1 070WD107-2
1 1
BRAKE ASSY LEFT BRAKE ASSY RIGHT
QA015 REV03 11.19.13
33
B RAKE BRAKE CALIPER ASSEMBLY—FRONT
BRAKE CALIPER ASSEMBLY—FRONT—DETAIL
Item 1 2
Part Number 18-4167 18-4166 RMP-149
Qty 1 1 1
QA015 REV03 11.19.13
Description ASSEMBLY - CALIPER L/H ASSEMBLY - CALIPER R/H KIT - DISK PADS FRONT
34
B RAKES BRAKE SYSTEM—HYDRAULIC
12 12
BRAKE SYSYEM—HYDRAULIC—DETAIL ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
PART NUMBER A-TT10-00177 A-TT10-00164 302X3 A-TT10-00182 A-TT10-00169 A-TT4-00166 A-TT4-00167 A-TT4-00168 A-TT10-00170 A-TT4-00165 A-TT4-00179 A-TT4-00178 A-TT4-00176-2 A-TT10-00175 A-TT4-00174 A-TT10-00171 A-TT10-00162 A-TT5-00181 A-TT5-00180 A-TT4-00163 A-TT4-00173 A-TT4-00161
QTY. 1 1 1 1 1 1 1 1 1 3 4 2 2 1 1 1 1 1 1 1 1 1
DESCRIPTION BRAKE LINE BRAKE LINE UNION BRAKE LINE BRAKE LINE RIGHT REAR REAR BRAKE HOSE BRAKE LINE REAR BRAKE TEE BRAKE LINE BRAKE LINE CLIP BANJO BOLT WASHER BANJO BOLT & WASHER SET BRAKE LINE HOSE BRAKE LINE RIGHT FRONT BRAKE LINE TEE BRAKE LINE FRONT BRAKE LINE FITTING FITTING BRAKE LIGHT SWITCH TEE BRAKE LIGHT SWITCH MASTER CYLINDER
* CALL EAGLE PARTS DEPT. FOR DETAILS QA015 REV03 11.19.13
35
B RAKES BRAKE ACTUATOR ASSEMBLY
BRAKE ACTUATOR ASSEMBLY—DETAIL Item 1 2 3 4 5 6 7 8 9
Part Number C-TT4-10181 C-TT4-10182 C-TT4-10188 NPN A-TT4-10192 NPN NPN NPN A-TT2-0057
Qty 1 1 1 1 1 1 1 1 1 QA015 REV03 11.19.13
Description BRAKE PEDAL BRAKE PEDAL PIVOT SHAFT BEARING CLEVIS PIN CLEVIS ½-20 X 12 ADJUSTING ROD ½-20 NUT COTTER PIN BEARING
36
B RAKES PARKING BRAKE ACTUATOR ASSEMBLY
QA015 REV03 11.19.13
37
B RAKES PARKING BRAKE ACTUATOR ASSEMBLY—DETAIL
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Part Number A-TT4-00141 NPN NPN NPN B-TT4-00145 A-TT4-00146 NPN NPN A-TT4-00150 A-TT4-00150 NPN NPN NPN NPN NPN NPN NPN NPN
Qty 1 4 4 4 1 1 3 3 1 1 1 1 1 1 1 1 2 2
QA015 REV03 11.19.13
Description HAND BRAKE SCREW-HEX CAP-5/16-18 X 1 WASHER-FLAT-5/16 NUT-LOCK-5/16-18 CABLE PRIMARY BAR EQUALIZER CLEVIS PIN COTTER PIN PARKING BRAKE CABLE LEFT REAR PARKING BRAKE CABLE RIGHT REAR SCREW-HEX CAP-14-20 X 1 WASHER-FLAT-1/4 NUT-LOCK-1/4-20 SCREW-HEX CAP-1/4-28 X 1 CABLE CLAMP PLATE CABLE CLAMP HANDLE NUT-LOCK-1/4-28 CABLE CLAMP
38
QA015 REV03 11.19.13
39
W HEELS & T IRES WHEEL & TIRE ASSEMBLY—DUAL REAR WHEEL MODELS
WHEEL & TIRE ASSEMBLY—DUAL REAR WHEEL MODEL—DETAIL Item 1 2 3 4 5
Part Number A-TT10-00121 A-TT10-00122 A-TT10-00125 A-TT10-00123 A-TT10-00126
Qty 6 2 4 16 16
*Optional 16” Chrome Rims, please call EAGLE for details
QA015 REV03 11.19.13
Description STANDARD TIRE RIM-FRONT RIM-REAR ADAPTOR LUG NUT WHEEL LUG NUT
40
S TEERING S YSTEM STEERING SYSTEM BREAKDOWN
* See table of contents for steering configuration
QA015 REV03 11.19.13
41
S TEERING S YSTEM STEERING SYSTEM BREAKDOWN—DETAIL Item 1 2 3 4 5 6 7 9 11 12 14 15 16 17 18 19 23 25 27 28
Part Number A-TT10-00809 A-TT10-00807-1 A-TT10-00811 A-TU-00801 A-TT10-00831 A-TT10-0001 A-TT10-00821 NPN A-TT10-00826 NPN A-TT10-00817 A-TT10-00825 A-TT10-00825 A-TT10-00406 A-TT10-00407 NPN NPN A-TT10-00803-1 NPN A-TT10-00813
Qty 1 1 1 1 8 1 1 1 1 7 1 1 1 1 1 1 1 2 2 1
* COMES WITH CYLINDERS # 25
QA015 REV03 11.19.13
Description STEERING WHEEL STEERING COLUMN HORN BUTTON CHARLYNN CONTROL PUMP FITTING - ADAPTOR FITTING 90 DEGREE HYDRAULIC STEERING LINE HYDRAULIC CYLINDER PIVOT PIN BEARING (AFTER 7/99) HOSE CLAMP DRAG LINK HYDRAULIC STEERING LINE HYDRAULIC STEERING LINE JAM NUT TIE ROD END HIGH PRESSURE HOSE NUT HEX SLOTTED HYDRAULIC CYLINDER CLIP WHEEL NUT 13/16 - 20
42
S TEERING S YSTEM STEERING SYSTEM BREAKDOWN
NOTE: Steering arm bolts must be re-torqued to 120 Ft lbs. (# 20 in above drawing) after 50, 100, 250, 500, 1000 and 2000 hours. If not checked bolts could loosen causing the steering knuckle to break.
* See table of contents for steering configuration
QA015 REV03 11.19.13
43
S TEERING S YSTEM STEERING SYSTEM BREAKDOWN—DETAIL Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Part Number A-TT10-00809 A-TT10-00807-1 A-TT10-00811 A-TT10-00801 A-TT10-00831 A-TT10-0001 A-TT10-00821 A-TT10-00822 NPN A-TT10-00823 A-TT10-00826 NPN A-TT10-00819 A-TT10-00817 A-TT10-00825 A-TT10-00825 A-TT10-00406 A-TT10-00407 NPN NPN NPN A-TT10-00820 NPN C-5707X6 A-TT10-00803 NPN NPN A-TT10-00813
Qty 1 1 1 1 8 1 1 1 2 1 2 7 2 2 1 1 2 2 1 8 8 2 2 2 2 2 4 1
* COMES WITH CYLINDERS # 25
QA015 REV03 11.19.13
Description STEERING WHEEL STEERING COLUMN HORN BUTTON CHARLYNN CONTROL PUMP FITTING - ADAPTOR FITTING 90 DEGREE HYDRAULIC STEERING LINE HYDRAULIC STEERING LINE HYDRAULIC CYLINDER PIVOT PIN HYDRAULIC STEERING LINE BEARING (AFTER 7/99) HOSE CLAMP STEERING MOUNTING BLOCK DRAG LINK HYDRAULIC STEERING LINE HYDRAULIC STEERING LINE JAM NUT TIE ROD END HIGH PRESSURE HOSE SCREW HEX CAP 1/2 -20 X 2 1/4 WASHER FLAT 1/2 STEERING ARM ( MACHINED) NUT HEX SLOTTED FITTING -TEE HYDRAULIC CYLINDER SET SCREW 5/16 18 X 3/8 CLIP WHEEL NUT 13/16 - 20
44
QA015 REV03 11.19.13
45
S TEERING S YSTEM HYDRAULIC ACTUATION BRAKING SYSTEM
12
HYDRAULIC ACTUATION BREAKING SYSTEM—DETAIL Item
Part Number
Qty
Description
1
05712B-108
2
FITTING STRAIGHT 3/4X1/2
2
C3269X12X8
2
FEMALE PIPE ADAPTER
3
C5515X6
1
90 DEGREE SWIVEL FITTING
4
NPN
1
CUT TO FIT, BULK HOSE
5
NPN
1
CUT TO FIT, BULK HOSE - 3/8" 350 PSI
6
A-TT4-00207
1
RETURN LINE TEE
7
A-TT4-00161
1
MASTER CYLINDER
8
A-TT4-00322-2
1
RESERVOIR TANK
9
A-TT4-00606
1
Y FITTING
10
SP20P11L14H2R
1
POWER STEERING PUMP
11
12GMV MEGAVAC
1
CUT TO FIT, BULK HOSE 3/4" SUCTION
12
A-TT10-00815
1
SPEC IDLER PULLEY FORD V6
QA015 REV03 11.19.13
46
A IR C LEANER , F UEL S YSTEM & E XHAUST AIR CLEANER SUB-ASSEMBLY
2
1
AIR CLEANER SUB-ASSEMBLY—DETAIL Item
Part Number
Qty
Description
1
A-TT4-00091
1
AIR CLEANER 2"
2
A-TT4-00091-1 P14-8966
1 1
AIR CLEANER 3" AIR CLEANER ELEMENT 2"
P549271
1
AIR CLEANER ELEMENT 3"
QA015 REV03 11.19.13
47
A IR C LEANER AIR CLEANER ASSEMBLY—FORD 4.2L
AIR CLEANER ASSEMBLY—FORD 4.2L—DETAIL Item 1 2 3 4 5 6 7 8 9
Part Number A-TT4-00092 A-TT4-00091-1
Qty 2 1
Description AIR CLEANER BRACKET AIR CLEANER ASSEMBLY 3"
A-TT4-00091 NPN A-TT4-00097-1 A-TT4-00260
1 5 2 1
AIR CLEANER ASSEMBLY 2" HOSE CLAMPS 90 DEGREE ELBOW PIPE HANGAR
A-TT4-00254 NPN NPN XU1L9652AB
1 1 1 1
2" EXHAUST CLAMP BULK-INTAKE TUBE BULK-INTAKE TUBE 90 ELBOW
QA015 REV03 11.19.13
48
F UEL S YSTEM FUEL SYSTEM
FUEL SYSTEM—DETAIL Item 1 2 3 4 5 6 7 8 9 10
Part Number A-TT4-00276 A-TT4-00271 A-TT4-00272 A-TT10-00273 A-TT4-00274 NPN NPN NPN NPN
Qty 1 1 1 1 6 1 4 6 4
Description FUEL SENDING UNIT FUEL CAP NIPPLE FUEL TANK 90 DEGREE ELBOW FITTING BULK-5/16 FUEL LINE BOLT WASHER LOCK NUT
NPN
5
SCREW-HEX CAP-10-32 X3/4
QA015 REV03 11.19.13
49
F UEL S YSTEM EFI-FUEL SYSTEM
8
EFI-FUEL SYSTEM—DETAIL Item 1 2 3 4 5 6 7 8
Part Number NPN NPN E7UZ9C407A NPN F8JL9P917AA
Qty 1 3 1 2 1
Description HOSE 5/16" ID CONNECTOR 6.3MM FUEL PUMP AND ISOLATOR CONNECTOR 9.5MM PRESSURE REGULATOR AND FILTER
F1ZE9F775AA N806207-S190 F8JL9A011AA
1 1 1
DAMPER ASSEMBLY FUEL INJECTION PULSE CONNECTOR 14MM FUEL FILTER
QA015 REV03 11.19.13
50
QA015 REV03 11.19.13
51
E XHAUST EXHAUST SYSTEM—FORD 4.2L
EXHAUST SYSTEM—DETAIL Item 1 2 3 4 5 6 7 8
Part Number A-TT10F-00256 A-TT12-00255 A-TT10F-00257
Qty 1 1 1
Description EXHAUST Y PIPE AND FLANGES EXHAUST WRAP EXHAUST PIPE
A-TT4-00254 XUIL5E212AB
5 1
2” MUFFLER CLAMPS CATALYTIC CONVERTER
A-TT10F-00258 A-TT4-00259-1 A-TT4-00260
1 1 1
MUFFLER 90 DEGREE TAIL PIPE PIPE HANGER
QA015 REV03 11.19.13
52
O PERATOR C OMPARTMENT TRANSMISSION CONTROL
TRANSMISSION CONTROL—DETAIL Item 1 2 3 4 5 6
Part Number A-TT4-00245 A-TT4-00246 A-TT4-00248 A-TT4-00247 A-TT4-00249 A-TT4-00419
Qty 1 1 1 1 1 1
QA015 REV03 11.19.13
Description TRANSMISSION SHIFT CONTROL TRANSMISSION SHIFT CABLE TRANSMISSION CABLE BRACKET ASSEMBLY U-BOLT KIT BALL JOINT KIT TRANSMISSION LEVER
53
O PERATOR C OMPARTMENT , A CCELERATOR ACCELERATOR PEDAL ASSEMBLY
ACCELERATOR PEDAL ASSEMBLY—DETAIL Item
Part Number
Qty
Description
1
F5TZ9F836A
1
FOOT PEDAL WITH TWO PLUGS
1A
F8JL12B476AA
1
WIRE HARNESS WITH TWO PLUGS
2
NPN
1
ELECTRONIC FOOT PEDAL BRACKET
3
1C3Z9F836BA
1
FOOT PEDAL WITH ONE PLUG
3A
2U1L12B476AA
1
WIRE HARNESS WITH ONE PLUG
QA015 REV03 11.19.13
54
O PERATOR C OMPARTMENT INSTRUMENT PANEL
QA015 REV03 11.19.13
55
O PERATOR C OMPARTMENT INSTRUMENT PANEL—DETAIL Item 1 2 3 4 5 6 7 7 8 10 11 12 13 NS NS
Part Number C-TT4-00411 A-TT4-00412 A-TT4-00415 A-TT4-00416 A-TT4-00417 A-TT4-00418 A-TT4-00422-2 A-TT4-00422-3 A-TT6-0015-1 A-TT4-00423-1 A-TT4-00428 A-TT4-00609 A-TT4-00608 A-TT4-00434 A-TT4-00435-1
Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
QA015 REV03 11.19.13
Description DASH PANEL (NO INSTRUMENTS) OIL PRESSURE GAUGE FUEL GAUGE VOLT-AMP GAUGE TEMP GAUGE HOUR METER IGNITION SWITCH (KEYED OPTION) IGNITION SWITCH (KEYLESS OPTION) PLATE, MOUNTING IGNITION SWITCH HEAD LIGHT SWITCH HORN BUTTON HEATER FAN SWITCH TEMPERATURE CONTROL CABLE WIRE HARNESS (DASH ONLY) 80 AMP CIRCUIT BREAKER
56
L IGHTS & E LECTRICAL ELECTRICAL COMPONENT BOARD
ELECTRICAL COMPONENT BOARD—DETAIL Item 1 2 3 4 5 6 7 8
Part Number B-TT4-00301 A-TT4-00302 A-TT4-00303 A-TT4-00307 A-TT4-00309 NPN A-TT4-00308 NPN
Qty 1 1 1 1 4 10 1 2
QA015 REV03 11.19.13
Description MOUNTING BRACKET STARTER RELAY HORN RELAY FUSE BLOCK-SPADE TYPE FUSE (25 AMP) SELF DRILLING SCREWS RELAY LOCK NUT 10-32
57
L IGHTS & E LECTRICAL HEADLIGHT & TAILLIGHT ASSEMBLY
HEADLIGHT & TAILLIGHT ASSEMBLY—DETAIL Item 1 2 3 4 5 6 7
Part Number A-TT10-00291 A-TT4-00292 NPN NPN NPN NPN AE-OPT-0075
Qty 2 2 2 6 2 6 2
QA015 REV03 11.19.13
Description HEADLIGHT TAILLIGHT WASHER-FLAT-1/2 WASHER-FLAT-1/4 NUT-1/2-13 NUT-1/4-20 HEADLIGHT WITH TURN SIGNAL (OPTION)
58
L IGHTS & E LECTRICAL WIRING DIAGRAM
QA015 REV03 11.19.13
59
L IGHTS & E LECTRICAL WIRING DIAGRAM
QA015 REV03 11.19.13
60
QA015 REV03 11.19.13
61
L IGHTS & E LECTRICAL WIRING HARNESS
QA015 REV03 11.19.13
62
O THER A SSEMBLIES BODY ASSEMBLY
QA015 REV03 11.19.13
63
O THER A SSEMBLY BODY ASSEMBLY –DETAIL Item 2 3 4 5 6 7 8 9 10 11 12
Part Number A-TT10-00048 NPN
Qty 1 1
Description BENCH SEAT (ON TT /2 MODELS) HOOD PROP
NPN C-TT4-0012-2 NPN A-TT4-0052 A-TT4-0049 D-TT4-0009-1 62-10-603-20 B-TT10-00012 AE-OPT-0033
1 1 1 1 1 1 1 1 1
HOOD PROP ASSEMBLY HOOD LATCH FRONT GRILL HORN ASSEMBLY HEAT SHIELD GRILL GUARD/ACCESS DOOR LATCH FOR ACCESS DOOR HOOD E-HITCH (OPTION)
13
B-TT3-0007
1
PINTLE HOOK (OPTION)
QA015 REV03 11.19.13
64
E NGINE D IAGNOSTICS The Ford fuel injected engines are equipped with a diagnostic tool that will tell the operator that there is a problem with the engine. The Ford system uses an engine malfunction indicator light (installed on the instrument panel) that blinks when there is a problem. The indicator light blinks in different sequences that tell you what kind of problem exists depending on the sequence. The steps below may be taken to verify what type of engine problem exists. Once the steps have been followed, and you have recorded a trouble code sequence, a Ford Power Products technician should be contacted to let you know what the problem is and what steps should be taken to fix the problem. (Please see the listing of Ford Power Products service organizations on the next page.)
E NGINE M ALFUNCTION I NDICATO R L IGHT – W ITH S HUTDOWN The following steps should be followed if your vehicle is equipped with a Low Oil/High Temp. Shutdown System: 1. In the right side of the engine compartment, find the ORANGE wire 26I next to the starter relay. It will be plugged into a RED wire with a Green Tracer. 2. Unplug the ORANGE and RED/GREEN wires. 3. Use a jumper wire to jump the RED/GREEN wire to the POSITIVE post on the battery. This will bypass the shutdown system. CAUTION - DO NOT START ENGINE WITH BYPASS INSTALLED. 4. Remove Dash Cover (under instrument panel) 5. Find WHITE test wire labeled “GROUND-TO TEST” on the left-hand side. 6. Plug the WHITE wire into the BLUE clip on the BLACK ground wire. 7. Turn key to “ON” position. (Not “Start”) 8. The malfunction indicator light on the dash will begin to flash a “test sequence”: (1) (1,2) (1,2,3) It will flash this sequence 3 TIMES. 9. After 3 times, it will then flash a trouble code sequence if there is a problem with the engine. If the system is operating normally, with no problems, then the program will just keep repeating the test sequence.
E NGINE M ALFUNCTION I NDICATO R L IGHT – W ITHOUT S HUTDOWN 1. 2. 3. 4. 5.
Remove Dash Cover (under instrument panel) Find WHITE test wire labeled “GROUND-TO TEST” on the left-hand side. Plug the WHITE wire into the BLUE clip on the BLACK ground wire. Turn key to “ON” position. (Not “Start”) The malfunction indicator light on the dash will begin to flash a “test sequence”: (1) (1,2) (1,2,3) It will flash this sequence 3 TIMES. 6. After 3 times, it will then flash a trouble code sequence if there is a problem with the engine. If the system is operating normally, with no problems, then the program will just keep repeating the test sequence.
QA015 REV03 11.19.13
65
F ORD P OWER P RODUCTS S ERVICE I NFORMATION
QA015 REV03 11.19.13
66
F ORD P OWER P RODUCTS S ERVICE I NFORMATION
QA015 REV03 11.19.13
67
F ORD P OWER P RODUCTS S ERVICE I NFORMATION
QA015 REV03 11.19.13
68
F ORD P OWER P RODUCTS S ERVICE I NFORMATION
QA015 REV03 11.19.13
69
F ORD P OWER P RODUCTS S ERVICE I NFORMATION
QA015 REV03 11.19.13
70
F ORD P OWER P RODUCTS S ERVICE I NFORMATION
QA015 REV03 11.19.13
71
R EVISION L OG Rev
Date
3
19-Nov-2013
Description
Appr.
Removed warranty statement
QA015 REV03 11.19.13
SEB
72
QA015 REV03 11.19.13
